Appliance and method for removing noise from a motor characteristic signal in a laundry treating appliance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Laundry treating appliances face challenges in accurately identifying and addressing imbalances during the spin phase due to noise in motor characteristic signals, which traditional time-based filtering methods fail to effectively filter, leading to inaccurate imbalance determination and potential vibrations.

Innovation Solution

The method involves spatial sampling of motor characteristic signals on a per revolution basis, followed by filtering to remove noise, allowing for precise evaluation of imbalances and improved signal accuracy independent of drum speed variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional time-based filtering methods are used to process motor characteristic signals, then the processing is simple and fast, but the noise removal is ineffective leading to inaccurate imbalance detection

Engineering Contradiction:
Improveimbalance detection accuracyVSAvoidsignal processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent transforms the signal processing approach from the time domain to the spatial domain by sampling motor characteristic signals at different angular positions around the drum rotation. This dimensional change allows noise removal filters to effectively distinguish between actual imbalance signals and noise, significantly improving imbalance detection accuracy while maintaining manageable system complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the sampling parameter from time-based to position-based (angular position around the drum). By sampling signals at specific angular positions rather than continuous time intervals, the system creates a spatial representation of motor characteristics that enables more effective noise filtering and accurate imbalance detection

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If spatial sampling on per revolution basis is implemented, then noise filtering effectiveness is improved, but the processing complexity increases

Engineering Contradiction:
Improvesignal accuracyVSAvoidprocessing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the motor characteristic signal into discrete segments corresponding to specific angular positions around the drum rotation. By segmenting the signal spatially rather than processing it as a continuous time signal, the system achieves effective noise filtering through comparison across revolutions while keeping processing complexity manageable through structured data organization

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements periodic spatial sampling at predetermined angular positions during each drum revolution. This periodic sampling approach creates consistent data patterns that facilitate noise removal through comparison across multiple revolutions, improving signal accuracy while maintaining efficient processing through regular intervals

Inventive Principle:
Principle #19Periodic action

3Reliability

If noise is not effectively filtered from motor characteristic signals, then the processing remains simple, but imbalance determination becomes inaccurate causing vibrations

Engineering Contradiction:
Improveoperation reliabilityVSAvoidfiltering system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces a noise removal filter that operates in the spatial domain as an intermediary processing step between signal acquisition and imbalance determination. This intermediary filter effectively removes noise while preserving actual imbalance signals, significantly improving operation reliability and preventing vibrations without requiring overly complex filtering systems

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9758916B2Appliance and method for removing noise from a motor characteristic signal in a laundry treating appliance
Publication Date: 2017.09.12 WHIRLPOOL CORP
  • US9758916B2 patent drawing
  • US9758916B2 patent drawing
  • US9758916B2 patent drawing

AI summary

An apparatus and method of sensing a motor characteristic signal in a laundry treating appliance having a drum rotated by a motor about a rotational axis, sampling the motor characteristic signal, filtering the motor characteristic signal, and evaluating the filtered motor characteristic signal for the presence of a predetermined condition corresponding to the motor characteristic signal.