Domestic Appliance Drive Unit With Unified Multi-Motor Control

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Solution Overview

Problem

Existing electric drive systems for hydraulic pumps in water-bearing domestic appliances are complex and require separate control systems for each motor, leading to increased complexity and potential for hum noise due to operating voltage ripple.

Innovation Solution

A controllable converter system that provides a multiphase voltage supply, allowing a single control device to manage multiple electric motors, including permanent magnet excited synchronous motors, for hydraulic pumps and other components like blower and valves, eliminating the need for complex sensor systems and separate controllers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If separate control systems are used for each motor in hydraulic pumps, then each motor can be controlled independently, but the overall system complexity increases

Engineering Contradiction:
ImproveIndependent motor controlVSAvoidSystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines multiple motor control functions into a single integrated control system. The control unit receives signals from sensors and controls multiple motors (circulating pump motor, drain pump motor, blower motor) through unified control logic, eliminating the need for separate control systems for each motor while maintaining independent control capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control unit is designed as a universal controller that can manage different types of motors and functions (circulating pump, drain pump, blower) through a single device. This multi-functional approach allows one control system to perform what previously required multiple separate control systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-generated harmful factors

If DC voltage motors are used to eliminate hum noise, then operating voltage ripple is reduced, but the system requires complex sensor systems and separate controllers

Engineering Contradiction:
ImproveHum noiseVSAvoidSensor system complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent uses DC voltage motors for all hydraulic pump motors to eliminate hum noise, and combines their control into a single control system that manages multiple motors without requiring separate controllers for each motor, thus reducing overall system complexity while maintaining noise reduction benefits.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If multiple sensors and actuators are connected to the control unit, then motor control precision is improved, but the control system becomes more complex

Engineering Contradiction:
ImproveMotor control precisionVSAvoidControl system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The control unit is designed as a universal controller that handles multiple sensors and actuators through integrated control logic. It manages water level sensors, pump motors, and blower motor through a single control system with unified processing, reducing the complexity that would arise from having separate control systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Simplifies electronic motor management, reduces noise, and provides a uniform supply system for hydraulic pumps and other components, enhancing safety and efficiency by eliminating the need for speed sensors and separate controllers, while preventing idling noise and blocked state detection.

Implementation Method 1

at least one electric motor which is implemented in particular as a permanent magnet excited synchronous motor for driving a hydraulic pump

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8461783B2Electric drive unit for a water-bearing domestic appliance
Publication Date: 2013.06.11 BSH HAUSGERATE GMBH
  • US8461783B2 patent drawing
  • US8461783B2 patent drawing
  • US8461783B2 patent drawing

AI summary

An electric drive unit for a water-bearing domestic appliance having a converter to provide a supply voltage from a multiphase voltage system; a control device to control the converter in order to operate a first electric motor connected to the multiphase voltage system; a load-current-carrying DC link arranged upstream of the converter; and an electrical device connected to at least part of the multiphase voltage system or the load-current-carrying DC link via a connection device, wherein the electrical device has a second electric to operate a hydraulic pump and/or a blower and/or a valve.