Appliance for drying articles

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional microwave drying technologies for laundry can cause temporary runaway thermal effects due to random application of microwaves, making them undesirable for drying textiles, whereas radio frequency (RF) drying is more controlled but lacks efficient air flow mechanisms for uniform drying.

Innovation Solution

An RF laundry dryer with a perforated body supporting anode and cathode elements, coupled to an RF generator, and a fan system that directs air flow through the perforated body to create a controlled electromagnetic field for dielectric heating and efficient drying, while an electromagnetic shield protects the fan from the RF field.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If microwave frequencies are used for drying laundry, then heating efficiency is improved, but thermal runaway effects occur making the process unsafe

Engineering Contradiction:
Improveheating efficiencyVSAvoidthermal runaway risk
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent changes the electromagnetic frequency parameter from microwave range to radio frequency range (e.g., 13.56 MHz), which fundamentally alters the heating mechanism to eliminate thermal runaway while maintaining effective drying capability through dielectric heating of water molecules in the laundry

Inventive Principle:
Principle #35Parameter changes

2Reliability

If radio frequency fields are used for drying textiles, then thermal runaway is avoided, but drying efficiency is reduced without proper air flow control

Engineering Contradiction:
Improvethermal runaway preventionVSAvoiddrying efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent merges RF dielectric heating with forced air circulation through the integration of heating elements and air flow paths, combining two drying mechanisms to achieve both safety (RF heating without thermal runaway) and efficiency (enhanced by air flow removing moisture)

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces pneumatic air flow control through fans and ducts to force air through the laundry, using fluid dynamics to enhance moisture removal and improve drying productivity while maintaining the safe RF heating process

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Manufacturing precision

If air flow is increased through the drying chamber, then drying uniformity is improved, but interference with the electromagnetic field occurs

Engineering Contradiction:
Improvedrying uniformityVSAvoidelectromagnetic interference
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent introduces electromagnetic shields as intermediary components that physically separate the air flow paths from the RF field generation zones, allowing both functions (air circulation for uniform drying and RF field generation) to operate simultaneously without harmful interference

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The RF laundry dryer achieves deterministic power application and efficient drying of textiles by dielectrically heating water in clothing, with uniform air flow through the perforated body, reducing thermal runaway risks and enhancing drying efficiency.

Implementation Method 1

When applying an RF electronic field (e-field) to a wet article, such as a clothing material, the e-field may cause the water molecules within the e-field to dielectrically heat, generating thermal energy that effects the rapid drying of the articles

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Implementation Method 2

a fan arranged relative to the perforated body to flow or draw air through the perforated body

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS10533798B2Appliance for drying articles
Publication Date: 2020.01.14 WHIRLPOOL CORP
  • US10533798B2 patent drawing
  • US10533798B2 patent drawing
  • US10533798B2 patent drawing

AI summary

An RF laundry dryer includes, amongst other things, an RF generator, an RF applicator having a perforated body supporting anode and cathode elements, a fan arranged relative to the perforated body to flow or draw air through the perforated body and an electromagnetic shield protecting the fan from the e-field. Both anode and cathode elements are operably coupled to the RF generator to generate an e-field between the anode and cathode upon the energizing of the RF generator.