Appliance Controller Modulates Heater Power for Excess Energy Storage

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Solution Overview

Problem

Variable output power generators, such as wind and solar power systems, face challenges in balancing energy generation with demand, leading to excess energy wastage during off-peak hours due to the inability to easily adjust power output.

Innovation Solution

An electrical appliance with an energy storage device and controller that adjusts heating rates based on power consumption signals from the electrical power distribution system, using a heat storage medium and heater to store excess energy for later use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If variable output power generators (wind/solar) operate at full capacity during high generation periods, then energy generation is maximized, but excess energy is wasted when demand is low

Engineering Contradiction:
Improveenergy generationVSAvoidexcess energy waste
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The system performs preliminary action by storing excess thermal energy in the heat storage medium during periods of high power generation and low demand. The controller activates the heater to heat the storage medium when the power consumption signal indicates excess generation, preparing energy for later use when demand increases, thus preventing energy waste while maintaining generation productivity.

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If the heater operates at high heating rate to store more energy, then energy storage capacity increases, but power consumption increases

Engineering Contradiction:
Improvestored energy quantityVSAvoidpower consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The system employs feedback control by continuously monitoring the power consumption signal from the distribution system and adjusting the heater's power consumption accordingly. The controller modulates the heating rate based on the balance between available excess power and storage needs, optimizing the trade-off between storing maximum energy and consuming appropriate power at each moment.

Inventive Principle:
Principle #23Feedback

3Productivity

If the appliance adjusts heating rate dynamically based on power consumption signals, then energy management efficiency improves, but control system complexity increases

Engineering Contradiction:
Improveenergy management efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The appliance performs self-service by autonomously monitoring the power consumption signal and automatically adjusting its heating rate without requiring external control intervention. The controller internally processes the power signal and modulates the heater accordingly, enabling the system to manage its own energy consumption efficiently while minimizing the need for complex external control infrastructure.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively manages power consumption by transforming excess electrical energy into heat energy, allowing for controlled energy storage and consumption, thereby reducing waste and optimizing energy usage.

Implementation Method 1

The heater is configured to heat the heat storage medium at a heating rate

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS9791842B2Electrical appliance energy consumption control
Publication Date: 2017.10.17 STEFFES LLC
  • US9791842B2 patent drawing
  • US9791842B2 patent drawing
  • US9791842B2 patent drawing

AI summary

A power control system includes at least one energy storage device each having a heat storage medium, a heater configured to heat the heat storage medium, a temperature sensor, a maximum temperature operating parameter of the device, a user-adjustable target temperature setting, which indicates a desired temperature of the heat storage medium and is less than the maximum temperature, and a controller that controls electrical energy consumption of each of the at least one energy storage device to heat the heat storage medium to a temperature that exceeds the target temperature setting and is below the maximum temperature.