Building Appliance Interface for Decoding Time-Coded Diagnostics

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Solution Overview

Problem

Existing building appliances often have low-cost user interfaces that emit coded signals for diagnostic status, which are difficult for users to interpret manually, leading to inaccuracies and inefficiencies in maintenance and repair.

Innovation Solution

A portable device with sensors and a controller that recognizes human perceptible time-coded signals from building appliances, such as HVAC systems, and displays corresponding diagnostic information, optionally transmitting data to a server for further analysis and feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a low-cost user interface with limited capabilities (e.g., blinking LED light) is used in building appliances, then the manufacturing cost is reduced, but the ease of operation and diagnostic accuracy deteriorate because users must manually decode coded signals

Engineering Contradiction:
Improvemanufacturing costVSAvoiddiagnostic interpretation ease
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

A portable diagnostic device serves as an intermediary between the building appliance's simple LED interface and the user. The device captures images of the blinking LED patterns, automatically decodes the diagnostic information, and presents it in an easily understandable format, thereby bridging the gap between low-cost appliance interfaces and user-friendly diagnostics

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The manual decoding process is replaced by an automated image recognition and signal decoding system. The portable device uses a camera to capture LED patterns and a processor to automatically interpret the coded diagnostic signals, eliminating the need for users to manually decode complex blinking patterns

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If manual decoding of coded signals is required, then device complexity is reduced, but measurement precision and reliability of diagnostic information deteriorate due to human error

Engineering Contradiction:
Improvesystem simplicityVSAvoiddiagnostic accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The portable diagnostic device performs self-service by automatically capturing, decoding, and interpreting diagnostic signals without requiring human intervention in the decoding process. The device independently processes the LED patterns and generates accurate diagnostic information, eliminating human error while maintaining system simplicity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements feedback by capturing the actual LED output, comparing it against known diagnostic patterns, and providing corrected diagnostic information back to the user. This feedback loop ensures accurate interpretation even when the original coded signals are complex or ambiguous

Inventive Principle:
Principle #23Feedback

3Ease of manufacture

If simple LED interfaces are used in building appliances, then manufacturing cost is reduced, but loss of information occurs because limited display capabilities cannot convey comprehensive diagnostic data

Engineering Contradiction:
Improveinterface costVSAvoiddiagnostic information completeness
Core Design Contradiction:
Ease of manufactureVSLoss of information

Solution Approach 1:

The diagnostic information is extended from the limited two-dimensional LED blinking patterns to a multi-dimensional presentation on the portable device's display screen. The system captures the simple LED signals and transforms them into comprehensive diagnostic reports that include detailed fault descriptions, troubleshooting steps, and additional contextual information

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The diagnostic information is segmented into multiple components: basic fault identification from the LED patterns, detailed diagnostic data from database lookups, and additional troubleshooting information. This segmentation allows the system to preserve the simplicity of the original interface while providing comprehensive information through the portable device

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9273878B2Device interface for a building appliance
Publication Date: 2016.03.01 RESIDEO LLC
  • US9273878B2 patent drawing
  • US9273878B2 patent drawing
  • US9273878B2 patent drawing

AI summary

A smart phone or a tablet may execute an application program code to identify a diagnostic status associated with a time-coded signal emitted by a low-cost user interface of a building appliance such as a furnace or water heater and suggest a recommended action to the user. The signal emitted by the low-cost user interface may be audio or a visual signal.