Appliance Latch with Multi-Feature Striker for Tamper Resistance

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Solution Overview

Problem

Conventional lid locking mechanisms in washing machines are vulnerable to tampering, particularly due to the ease with which mechanical switches can be defeated by casual means, and magnetic systems add complexity and cost that may not be acceptable in all cases.

Innovation Solution

A tamper-resistant latch mechanism that uses an anti-tamper element physically contacting different features of the striker than those contacted by the latch element, requiring a properly shaped striker to activate the appliance, thereby preventing common tools from duplicating the necessary features for both latch and anti-tamper activation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If conventional mechanical lid closure switches are used, then the device complexity is low, but the reliability against tampering deteriorates

Engineering Contradiction:
Improveswitch mechanism complexityVSAvoidanti-tampering reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The striker is segmented into multiple functional features (first feature for latch engagement, second feature for anti-tamper engagement, third feature for positioning) that must all be present and correctly positioned. This segmentation requires tampering tools to replicate multiple specific features simultaneously, dramatically increasing the difficulty of tampering while maintaining mechanical simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The striker features are designed with asymmetric geometries where each feature has a specific shape, position, and orientation that must match its corresponding receiver. The first feature engages the latch trap, the second feature engages the anti-tamper operator, and the third feature positions the striker relative to a ward plate. This asymmetry ensures that only the properly shaped striker can activate the appliance, preventing casual tampering with common tools.

Inventive Principle:
Principle #4Asymmetry

2Reliability

If magnetic anti-tamper systems are used, then the reliability against tampering improves, but the device complexity and cost increase

Engineering Contradiction:
Improveanti-tampering reliabilityVSAvoidlatch mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces magnetic anti-tamper systems with a purely mechanical solution. The anti-tamper operator is a mechanical element that must be physically engaged by a specifically shaped second feature on the striker. This mechanical engagement provides reliable anti-tampering without the complexity and cost of magnets, electromagnetic actuators, and associated control electronics.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The mechanical features of the striker self-verify their authenticity through precise geometric engagement. The first feature must engage the latch trap, the second feature must engage the anti-tamper operator, and the third feature must position the striker correctly relative to the ward plate. This self-verifying mechanical system eliminates the need for external verification systems like magnets or sensors, reducing complexity while maintaining reliability.

Inventive Principle:
Principle #25Self-service

3Reliability

If multiple contact features are added to the striker, then the anti-tampering reliability improves, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveanti-tampering reliabilityVSAvoidstriker feature precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The striker features are designed with built-in tolerance compensation through the ward plate mechanism. The third feature of the striker engages the ward plate to establish a predetermined position and orientation before the first and second features engage their receivers. This preliminary positioning action ensures that subsequent engagements occur at the correct locations, reducing the cumulative effect of manufacturing tolerances and making precision requirements more manageable.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11859337B2Tamper resistant appliance latch
Publication Date: 2024.01.02 ILLINOIS TOOL WORKS INC
  • US11859337B2 patent drawing
  • US11859337B2 patent drawing
  • US11859337B2 patent drawing

AI summary

An appliance latch receives a strike when the appliance lid is closed and provides an electrically activated lock holding the lid closed during portions of the wash cycle that might present a hazard. The strike presents two different surfaces to the latch, the first to activate a lock mechanism and the second to activate an anti-tamper switch before the appliance may be actuated thereby reducing the risk of tampering.