Appliance Safety Sensor Unit with Event-Triggered Communication

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Solution Overview

Problem

Existing appliance sensors primarily focus on controlling appliance operations rather than monitoring for abnormal or hazardous conditions, which can lead to potential fires, such as those caused by lint buildup in clothes dryers.

Innovation Solution

Implementing sensor units with a power source, communication interface, and sensor that trigger upon detecting conditions like high temperatures or pressures, transmitting data to a computing device to alert users of potential hazards and allowing remote shutdown.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If appliance sensors are used for control operations, then appliance functionality is improved, but safety monitoring capability deteriorates

Engineering Contradiction:
Improveappliance controlVSAvoidsafety monitoring
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent divides the sensor system into two separate functional components: control sensors that monitor normal appliance operation, and safety sensors that specifically detect hazardous conditions such as high temperature, high pressure, and abnormal vibrations. This segmentation allows each sensor type to be optimized for its specific purpose, resolving the contradiction between control functionality and safety monitoring capability.

Inventive Principle:
Principle #1Segmentation

2Reliability

If continuous monitoring is implemented, then safety detection capability is improved, but power consumption increases

Engineering Contradiction:
Improvesafety detectionVSAvoidsensor power consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The sensor system implements periodic sampling of appliance conditions rather than continuous monitoring. The microcontroller periodically reads sensor values and compares them against threshold criteria, enabling effective safety monitoring while significantly reducing power consumption compared to continuous operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The sensor system includes self-diagnostic capabilities that monitor its own operational status and power consumption. The system automatically adjusts its monitoring intensity and power management strategies based on appliance operating states, optimizing the balance between safety detection and energy usage without requiring external intervention.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances appliance monitoring by providing timely notifications and enabling remote shutdown, improving safety by detecting and addressing unsafe conditions with minimal power consumption.

Implementation Method 1

The sensor is a thermal switch or a pressure switch

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 2

The sensor is a thermal switch or a pressure switch

Methodology Applied
Scientific EffectElectrical resistance change: Electrical Resistance

Implementation Method 3

The sensor is a thermal switch or a pressure switch

Methodology Applied
Scientific EffectPressure-induced deformation: Deformation

Implementation Method 4

The power source is one of a battery, a thermo-electric power source, a piezo-electric power source, a magnetic induction power source

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 5

The power source is one of a battery, a thermo-electric power source, a piezo-electric power source, a magnetic induction power source

Methodology Applied
Scientific EffectMagnetic induction: Electromagnetic Induction

Data Source

PatentUS12546057B1Appliance monitoring sensors
Publication Date: 2026.02.10 UNITED SERVICES AUTOMOBILE ASSOCIATION (USAA)
  • US12546057B1 patent drawing
  • US12546057B1 patent drawing
  • US12546057B1 patent drawing

AI summary

Sensor units that includes a power source, a communication interface, and a sensor coupled to the power source and the communication interface. The sensor is calibrated to connect the power source to the communication interface upon an occurrence of a condition in an appliance. The sensor, thereby, permits the communication interface to transmit data indicating the condition to a computing device. Methods, systems, and apparatus, for monitoring such sensor units.