Appliance Switching Circuit for Safe Load Sensing Before Door Lock

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Solution Overview

Problem

Conventional circuit arrangements for household appliances with hazardous components, such as washing machines, require users to lock the door to operate the device, disrupting communication and load sensing until the door is locked, making load optimization cumbersome and requiring multiple door openings and closings.

Innovation Solution

A circuit arrangement with a power supply connection, a hazardous component controller, a switching means, and a safety device that disconnects the controller from the power supply in hazardous states, while maintaining a low-energy connection via a consumer to allow auxiliary functionalities like load sensing and communication, eliminating the need for current-limiting resistors and simplifying the controller structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the safety device disconnects the controller from the power supply in hazardous states, then the hazardous component cannot be operated safely, but the controller loses power for auxiliary functions like load sensing and communication

Engineering Contradiction:
Improvesafety of hazardous component operationVSAvoidload sensing and communication functionality
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The power supply connection is segmented into two separate connections: a first power supply connection that can be disconnected by the safety device for hazardous component power, and a second power supply connection that remains active for controller auxiliary functions. This segmentation allows independent control of power supply paths, enabling safety disconnection while maintaining controller functionality.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the controller is completely disconnected from power supply in hazardous states, then safety is ensured, but communication between controller and main controller is interrupted

Engineering Contradiction:
Improvesafety isolationVSAvoidcommunication capability
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The power supply is segmented into hazardous component power path and controller auxiliary power path. The first connection supplies power to the hazardous component through the safety device, while the second connection independently supplies power to the controller for communication and sensing functions, preventing information loss during safety disconnection.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the door must be locked before load sensing, then safety is maintained, but the user experience becomes cumbersome requiring multiple door operations

Engineering Contradiction:
Improvesafety protocol complianceVSAvoiddoor locking operations
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The controller is enabled to perform load sensing and communication functions before the door is locked by maintaining power supply through the second connection. This preliminary action allows the user to check load status and optimize loading while the door is still open, eliminating the need for multiple door lock-unlock cycles while maintaining safety protocols.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP2586901B1Switching device and method for operating a domestic appliance
Publication Date: 2017.03.15 DIEHL AKO STIFTUNG & CO KG
  • EP2586901B1 patent drawing
  • EP2586901B1 patent drawing
  • EP2586901B1 patent drawing

AI summary

The circuit arrangement has a power supply terminal (36) and a load which is connected to the power supply terminal by a wiring cable (38). A controller (16) is provided for a hazardous component, which is connected to the power supply terminal by the wiring cable. A switching unit (18) is provided for switching on and off the controller. The load is connected between the power supply terminal and a security device (14). A connecting line (19) connects the controller with the power supply terminal over the load. An independent claim is included for a method for operating a household appliance.