Application Container Sealing Structure for Pre-Use Impregnation

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Solution Overview

Problem

Existing application containers require manual opening of a valve to impregnate the application member with content liquid before use, and there is a risk of leakage during use due to constant communication between the communication and discharge holes.

Innovation Solution

An application container design with a holder and plug body configuration that allows impregnation before use by inverting or shaking with the overcap mounted, and seals the discharge hole to prevent leakage during use through a seal portion formed by interacting protrusion portions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the communication hole and discharge hole are kept in constant communication, then the application member can be easily impregnated with content liquid, but the content liquid may leak from the discharge hole during use

Engineering Contradiction:
Improveimpregnation easeVSAvoidleakage prevention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent enables preliminary impregnation of the application member with content liquid before use by inverting or shaking the container while the overcap is still mounted. The overcap regulates the holder's rise during this process, allowing the application member to absorb content liquid through the communication hole while the discharge hole remains closed. This preliminary action resolves the contradiction by separating the impregnation phase from the usage phase, eliminating the need for constant communication between holes.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs a dynamic valve mechanism where the plug body can move between open and closed positions based on holder displacement. During impregnation, the holder is in a lower position allowing communication; during use, the holder rises and the plug body closes the communication hole while the overcap closes the discharge hole. This dynamic adjustment resolves the contradiction by adapting the communication state to the operational phase.

Inventive Principle:
Principle #15Dynamics

2Reliability

If a valve mechanism is used to block communication between communication hole and discharge hole when not in use, then leakage is prevented, but manual opening is required to impregnate the application member

Engineering Contradiction:
Improveleakage preventionVSAvoidimpregnation operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent enables self-service impregnation where the user simply inverts or shakes the container without manually operating any valves or buttons. The overcap-mounted configuration automatically allows content liquid to flow to the application member through gravity and vibration, and the valve mechanism automatically closes during use. This eliminates the need for manual valve operation while maintaining reliable leakage prevention.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent performs the impregnation action preliminarily before the actual use phase by allowing content liquid to be loaded into the application member while the overcap is mounted. This preliminary impregnation eliminates the need for manual valve opening during the usage phase, as the application member is already saturated with content liquid ready for immediate use.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If the overcap is removed to allow discharge hole opening, then content liquid can be discharged, but the holder may rise uncontrollably causing leakage

Engineering Contradiction:
Improvedischarge functionVSAvoidholder position control
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent introduces the overcap as an intermediary element that mediates between the discharge hole and the external environment. The overcap includes a through hole that can be selectively opened or closed to control discharge, while simultaneously serving as a physical stop to regulate the holder's maximum rise position. This intermediary structure resolves the contradiction by providing both discharge functionality and position control without requiring separate mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The overcap performs multiple functions simultaneously: it closes the discharge hole when mounted, regulates the holder's rise position through physical contact, and can be removed or opened to enable discharge. This multi-functionality resolves the contradiction by integrating both discharge control and holder position regulation into a single component, eliminating the need for separate control mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12605529B2Application container
Publication Date: 2026.04.21 SATO PHARMACEUTICAL CO LTD
  • US12605529B2 patent drawing
  • US12605529B2 patent drawing
  • US12605529B2 patent drawing

AI summary

An application container (1) of the present invention includes: an inner plug member (20) mounted on a mouth portion (10) of a container main body (2) and formed with a communication hole (21) and a discharge hole (22); a holder (30) that includes an accommodating portion (31) and a plug body (35) and is formed with a communication path (40) between the holder (30) and the inner plug member (20); an application member (50) disposed in the accommodating portion (31); a biasing member (60) configured to bias the holder (30) upward with respect to the inner plug member (20); an overcap (4) mounted on the mouth portion (10) of the container main body (2); and a seal portion (80) configured to block communication between the communication path (40) and an outside, in a state where the overcap (4) is removed from the mouth portion (10) and the plug body (35) closes the communication hole (21).