Cosmetics Applicator Alignment via Melt-Bonded Connection

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Solution Overview

Problem

Existing cosmetics applicators face inefficiencies in production due to misalignment of front end portions of application bodies when inserted into a cotton core, requiring high manufacturing techniques and resulting in poor production efficiency.

Innovation Solution

The application bodies are connected integrally using a melt-bonding portion or connection member, allowing for easy alignment and reducing manufacturing costs, with the option to arrange front end portions obliquely for improved application ease and material strength variation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a plurality of application bodies are inserted into the cotton core, then simultaneous application at multiple positions is achieved, but the front end portions become misaligned due to resistance of the cotton core

Engineering Contradiction:
Improvesimultaneous application capabilityVSAvoidalignment of front end portions
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The application bodies are pre-assembled with connection means (such as a connection member or melt-bonding portion) before insertion into the cotton core. This preliminary connection ensures that the front end portions remain aligned during the insertion process, overcoming the resistance of the cotton core while maintaining precision alignment for simultaneous application.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If application bodies are connected integrally, then alignment is improved and manufacturing is simplified, but additional connection components are required

Engineering Contradiction:
Improvealignment of front end portionsVSAvoidconnection structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The connection means serves multiple functions: it connects the application bodies together to maintain alignment, provides structural support during insertion into the cotton core, and enables easy assembly and disassembly of the applicator. This multi-functionality reduces the need for separate alignment mechanisms, thereby simplifying the overall structure despite the added connection component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables easy fabrication and reduced manufacturing costs while ensuring proper alignment and improved usability of the cosmetics applicator, allowing for efficient application of cosmetic materials without user interference.

Implementation Method 1

a construction is achieved which can suck up the liquid cosmetic materials by means of capillarity action

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS8858109B2Cosmetics applicators
Publication Date: 2014.10.14 TOKIWA CORP
  • US8858109B2 patent drawing
  • US8858109B2 patent drawing
  • US8858109B2 patent drawing

AI summary

Cosmetics applicators are disclosed. An example cosmetics applicator includes a plurality of application bodies with front end portions, the front end portions protruding from a container and being capable of applying cosmetic materials, the plurality of application bodies extending in an axial direction, and where the plurality of application bodies are arranged in line, connected integrally by a melt-bonding portion, and collectively inserted with the melt-bonding portion into a cotton core within the container, the cotton core impregnated with the cosmetic materials.