Animal Applicator Sensor Piston Movement Dose Accuracy

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Solution Overview

Problem

In animal husbandry, there is a challenge in ensuring precise application of medications to animals, as existing methods often result in incorrect dosages due to manual errors, lack of precision, and inadequate data collection systems.

Innovation Solution

An improved applicator system equipped with a control module that includes sensors and communication means to accurately measure and record the dose delivered, ensuring correct application by monitoring the movement of the piston and communicating with external devices for data transmission and analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If manual data recording methods are used, then device complexity is reduced, but measurement precision and reliability of dose delivery deteriorate

Engineering Contradiction:
Improvedata collection systemVSAvoiddose delivery accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces manual mechanical data recording with an automated electronic sensing system. Sensors detect piston movement and calculate delivered dose automatically, eliminating human error in data collection while maintaining simple applicator mechanics.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The applicator system performs self-monitoring of dose delivery through integrated sensors that automatically measure piston displacement and calculate the amount of medication delivered, without requiring external manual recording or user intervention.

Inventive Principle:
Principle #25Self-service

2Device complexity

If manual data entry is performed, then device complexity is reduced, but loss of time and productivity increase

Engineering Contradiction:
Improvedata collection systemVSAvoiddata recording time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The sensing unit continuously monitors piston movement throughout the entire dosing process, automatically recording data in real-time without interruption. This eliminates the need for post-procedure manual data entry and ensures continuous accurate tracking of dose delivery.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

Manual data entry operations are replaced with automated electronic sensing and digital recording, transforming a time-consuming manual process into an instantaneous automated measurement that occurs continuously during the dosing action.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If average dosing is applied to the herd, then ease of operation is improved, but manufacturing precision and reliability of individual animal treatment deteriorate

Engineering Contradiction:
Improvedosing procedureVSAvoidindividual animal dosing accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The system transitions from static average dosing to dynamic individual monitoring. The sensing unit continuously measures actual piston movement for each animal, allowing the system to adapt and verify that the correct dose is delivered to each individual based on their specific requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The sensing unit provides real-time feedback on the actual dose delivered by measuring piston displacement and comparing it against target values. This feedback mechanism ensures that each animal receives the precise dose intended, enabling correction of any deviations from the target dosage.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures accurate and precise medication application, reducing errors and improving data collection, which leads to better animal health management and cost efficiency in farming practices.

Implementation Method 1

A sensor unit (5) in the control module (4), designed to measure a length L of movement of the movable means (6) in the chamber (28)

Methodology Applied
Scientific EffectMagnetic sensing: Magnetic Field

Data Source

PatentEP4322887B1Improvements in, or related to, applicators and data acquisition therefor
Publication Date: 2025.06.04 DATAMARS
  • EP4322887B1 patent drawingFigure 1A~1C
  • EP4322887B1 patent drawingFigure 2A~2C
  • EP4322887B1 patent drawingFigure 3

AI summary

It is disclosed an applicator (1) of a treatment for an animal, the applicator (1) comprising a chamber (28) including the treatment to be applied; means (6) movable in the chamber (28) to eject the treatment outside the chamber (28) towards the animal, the movable means (6) being preferably a piston (6); actuating means (32) to actuate the movable means (6), the actuating means (32) being preferably a handle (32). A control module (4) is coupled to the chamber (28) outside thereof, including a processor; a sensor unit (5) in the control module (4) is adapted to measure a length (L) of movement of the movable means (6) in the chamber (28), when the movable means (6) are actuated through the actuating means (32) before releasing; wireless communication means in the control module communicate with an external device (42), wherein the wireless communication means are configured to transmit to the external device (42) information concerning or suitable for determining a quantity of said treatment ejected outside the chamber (28).