Atom Probe Tomography Reconstruction Using FFT Atomic Plane Tracking

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Solution Overview

Problem

Existing atom probe tomography (APT) data analysis techniques face challenges in precision, adaptability, and speed, particularly in manually or semi-manually extracting reconstruction parameters, which are time-consuming and not applicable to all samples.

Innovation Solution

A method involving defining analysis sub-volumes, performing fast Fourier transforms (FFT) to identify crystal features, calculating an image compression factor and radius automatically, and reconstructing a three-dimensional model by comparing with calibration data, allowing continuous adjustment of these parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If manual or semi-manual extraction of reconstruction parameters is used, then adaptability to different samples can be maintained, but analysis speed and productivity are reduced

Engineering Contradiction:
Improveadaptability to different samplesVSAvoidanalysis speed
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The system performs self-calibration by automatically extracting reconstruction parameters from the APT data itself. The method uses FFT analysis of ion impact positions to identify crystal plane patterns, then derives compression factors and tip radius directly from the data without requiring manual intervention or sample-specific setup, enabling the system to adapt to different materials automatically

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The calibration process is performed preliminarily and automatically as part of the data acquisition workflow. By pre-calculating reconstruction parameters from crystal feature identification before full 3D reconstruction, the system eliminates time-consuming manual parameter extraction for each new sample while maintaining accuracy across different materials

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If manual or semi-manual extraction of reconstruction parameters is used, then precision can be maintained through expert judgment, but analysis time and operational complexity increase

Engineering Contradiction:
Improveprecision of reconstruction parametersVSAvoidanalysis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The method replaces manual expert judgment with automated computational analysis. Fast Fourier Transform algorithms objectively identify crystal plane patterns and extract geometric parameters from ion impact positions, eliminating subjective human interpretation while maintaining or improving precision through consistent mathematical calculations across all samples

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system uses feedback from identified crystal features to iteratively refine reconstruction parameters. By comparing observed ion impact patterns with expected crystallographic patterns and adjusting compression factors and tip radius accordingly, the method achieves high precision automatically without requiring repeated manual adjustments

Inventive Principle:
Principle #23Feedback

3Productivity

If fixed reconstruction parameters are used, then processing speed can be maintained, but measurement precision and adaptability to different materials deteriorate

Engineering Contradiction:
Improveprocessing speedVSAvoidprecision of atomic plane mapping
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The method transitions from fixed to dynamic reconstruction parameters. By continuously calculating compression factors and tip radius based on real-time identification of crystal features in the APT data, the system adapts parameters to match the specific crystallographic structure of each material being analyzed, ensuring high precision without sacrificing processing speed

Inventive Principle:
Principle #15Dynamics

4Productivity

If automated parameter calculation is implemented, then productivity and speed are improved, but device complexity and computational requirements increase

Engineering Contradiction:
Improveanalysis speedVSAvoidcomputational complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The complex calibration process is segmented into manageable computational steps: (1) FFT transformation of ion impact positions, (2) identification of peak patterns corresponding to crystal planes, (3) extraction of geometric parameters from peak positions, and (4) calculation of compression factors and tip radius. This segmentation reduces computational complexity by breaking down the overall task into sequential, optimized operations

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the precision and speed of APT data analysis by automatically and continuously calculating reconstruction parameters, enabling accurate three-dimensional mapping and tracking of atomic planes, suitable for a wide range of materials including metals and alloys.

Implementation Method 1

performing a fast Fourier transform (FFT) on each of the analysis sub-volumes to obtain a signal in a Fourier domain

Methodology Applied
Scientific EffectFast Fourier transform:

Data Source

PatentUS12488456B2Three-dimensional tracking and mapping of atomic planes in atom probe tomography imaging
Publication Date: 2025.12.02 CORP DE LECOLE POLYTECHNIQUE DE MONTREAL
  • US12488456B2 patent drawing
  • US12488456B2 patent drawing
  • US12488456B2 patent drawing

AI summary

There are provided techniques for analyzing an atom probe tomography data set obtained from a tip-shaped sample. The techniques include defining analysis sub-volumes in the atom probe tomography data set; performing a fast Fourier transform (FFT) on each of the analysis sub-volumes to obtain a signal in a Fourier domain; identifying at least one FFT peak in the signal in the Fourier domain, each FFT peak being indicative of an expected crystal feature in the corresponding analysis sub-volume; continuously and automatically calculating an image compression factor and a radius of the tip-shaped sample, based on identified crystal features, the identified crystal features being obtained from a collection of expected crystal features; and reconstructing a three-dimensional model of the tip-shaped sample. Said reconstructing includes comparing the identified crystal features with calibration data; and dynamically adjusting the image compression factor and the radius of the tip-shaped sample.