Aquaponic Nutrient Module with Floating Bioclarifier

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Aquaponic systems face challenges in efficiently managing suspended solids, leading to nutrient diffusion limitations and increased costs due to the need for additional filtration components, particularly in mineralized coupled systems where fine particles accumulate on plant roots.

Innovation Solution

A decoupled aquaponic system configuration utilizing a floating bead bioclarifier with a pneumatic backwashing mechanism to capture and transfer solids to an external mineralization basin, where aerobic digestion occurs, producing nutrient-rich water free of suspended solids without additional filtration components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a secondary filter is added between the tank and plant holding systems to offset suspended solids discharge, then root fouling is reduced, but capital and labor costs increase

Engineering Contradiction:
Improveroot foulingVSAvoidfiltration components
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts and removes suspended solids from the water stream through a settling basin before the water reaches the plant holding systems. By taking out the harmful suspended solids at an early stage, the system prevents root fouling without requiring additional filtration components downstream, thus resolving the contradiction between preventing root fouling and avoiding increased device complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent implements preliminary action by using a settling basin to remove suspended solids before they can reach and foul the plant roots. This preliminary removal of harmful particles prevents the need for secondary filtration systems, addressing the contradiction by preventing the problem before it occurs rather than treating it downstream

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If suspended solids are discharged into the plant system from the mineralization basin, then nitrogen availability is increased, but nutrient diffusion is limited due to accumulation on plant root fibers

Engineering Contradiction:
Improvenitrogen availabilityVSAvoidnutrient diffusion
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent segments the system into distinct functional zones: a mineralization basin for nitrogen production, a settling basin for solids removal, and a plant holding system for nutrient uptake. By segmenting these functions spatially, the system allows nitrogen to be produced and made available while physically separating the suspended solids that would otherwise accumulate on plant roots and limit nutrient diffusion, thus resolving the contradiction between nitrogen availability and nutrient diffusion

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If a settling basin is used to remove suspended particles, then water clarity is improved, but fine particles greater than 100 microns are not effectively removed

Engineering Contradiction:
Improvesuspended particles removalVSAvoidparticle removal efficiency
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent changes the operational parameters of the settling basin by adjusting flow rates, residence times, and particle size thresholds to optimize removal efficiency. By modifying these parameters, the system achieves effective removal of fine particles while maintaining adequate water clarity, resolving the contradiction between particle removal quantity and removal precision

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration minimizes capital and labor costs while effectively removing suspended solids, enhancing nitrogen availability and reducing root fouling, thereby optimizing nutrient delivery to plants without the need for secondary filters.

Implementation Method 1

a floating bead bioclarifier with a pneumatic backwashing mechanism to capture and transfer solids

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Implementation Method 2

where aerobic digestion occurs, producing nutrient-rich water free of suspended solids

Methodology Applied
Scientific EffectAerobic digestion: Aerobic Digestion

Implementation Method 3

a floating bead bioclarifier with a pneumatic backwashing mechanism

Methodology Applied
Scientific EffectPneumatic pressure: Pressure Increase

Data Source

PatentUS11219194B1Aquaponic nutrient generation module
Publication Date: 2022.01.11 MALONE INDUSTRIES LLC
  • US11219194B1 patent drawing
  • US11219194B1 patent drawing
  • US11219194B1 patent drawing

AI summary

An aquaculture system including a fish tank, a floating media bioclarifier, and a mineralization tank. The mineralization tank includes a first influent inlet for receiving sludge having a first solids concentration from the bioclarifier, an effluent outlet for returning to the bioclarifier a fluid having a second solids concentration less than the first solids concentration, and a second influent inlet configured to receive influent from the fish tank which has bypassed the bioclarifier. A hydroponic system is configured to receive effluent from the bioclarifier.