Aqueous Secondary Battery with Zinc Ion and Hydrophobic Separator

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Solution Overview

Problem

Nonaqueous lithium secondary batteries face safety concerns due to flammability of organic solvents and high internal resistance, while aqueous solution batteries suffer from electrolysis issues leading to unstable operation and low energy density.

Innovation Solution

A secondary battery design incorporating a titanium-containing oxide negative electrode, a hydrophobic separator with a hydrophilic-lipophilic balance compound, and controlled zinc ion concentrations in aqueous electrolytes to suppress water decomposition and enhance charge-discharge efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a nonaqueous organic solvent electrolyte is used, then oxidation resistance and reduction resistance are improved, but safety deteriorates due to flammability

Engineering Contradiction:
Improveoxidation resistanceVSAvoidflammability
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by introducing specific additives (cyclic carbonate and chain carbonate in controlled ratios) to the nonaqueous electrolyte, thereby modifying its flammability characteristics while preserving its electrochemical stability and oxidation resistance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system by combining multiple carbonate solvents (cyclic and chain types) with specific additives, forming a multi-component electrolyte composition that integrates the benefits of high oxidation resistance with improved safety properties

Inventive Principle:
Principle #40Composite materials

2Power

If a nonaqueous organic solvent electrolyte is used, then electromotive force is improved, but internal resistance increases

Engineering Contradiction:
Improveelectromotive forceVSAvoidinternal resistance
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent optimizes the concentration parameters of electrolyte components, specifically controlling the ratio of cyclic to chain carbonates and the amount of additives, to achieve a balance between maintaining high electromotive force and minimizing internal resistance

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If an aqueous solution electrolyte is used, then safety is improved, but electrolysis occurs leading to unstable operation

Engineering Contradiction:
ImprovesafetyVSAvoidoperation stability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent modifies the aqueous electrolyte composition by adding specific organic additives and controlling the concentration of salts and water, thereby shifting the electrochemical window to prevent electrolysis while maintaining the inherent safety advantages of aqueous systems

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces organic additive molecules as intermediaries between the aqueous electrolyte and electrode surfaces, forming protective interface layers that prevent water decomposition while allowing ion transport, thus stabilizing operation

Inventive Principle:
Principle #24Intermediary (Mediator)

4Object-affected harmful factors

If an aqueous solution electrolyte is used, then safety is improved, but energy density decreases

Engineering Contradiction:
ImprovesafetyVSAvoidenergy density
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The patent changes the electrolyte composition parameters by incorporating organic additives and optimizing salt concentrations, thereby expanding the electrochemical stability window of aqueous electrolytes to enable higher voltage operation and improved energy density

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves stable charge-discharge performance and high discharge capacity by preventing electrolysis and maintaining zinc ion balance, thereby improving battery safety and energy density.

Implementation Method 1

a hydrophobic separator with a hydrophilic-lipophilic balance compound

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Implementation Method 2

controlled zinc ion concentrations in aqueous electrolytes to suppress water decomposition

Methodology Applied
Scientific EffectElectrolysis suppression: Electrolysis

Implementation Method 3

The first aqueous electrolyte held in the negative electrode contains 0.001% by mass to 0.5% by mass of zinc ions

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 4

maintaining zinc ion balance, thereby improving battery safety and energy density

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Implementation Method 5

a titanium-containing oxide negative electrode

Methodology Applied
Scientific EffectIon insertion/extraction: Absorption (physical)

Implementation Method 6

stable charge-discharge performance and high discharge capacity

Methodology Applied
Scientific EffectElectrochemical energy storage: Battery (electricity)

Data Source

PatentUS11695113B2Secondary battery, battery pack, vehicle, and stationary power supply
Publication Date: 2023.07.04 KK TOSHIBA
  • US11695113B2 patent drawing
  • US11695113B2 patent drawing
  • US11695113B2 patent drawing

AI summary

According to one embodiment, provided is a secondary battery including a negative electrode containing a titanium-containing oxide, a positive electrode, a separator between the negative electrode and the positive electrode, a first aqueous electrolyte, a second aqueous electrolyte, and a third aqueous electrolyte. The first aqueous electrolyte is held in the negative electrode and contains 0.001% by mass to 0.5% by mass of zinc ions. The second aqueous electrolyte is held in the separator and contains 1% by mass to 5% by mass of a first compound that includes a hydrophobic portion and a hydrophilic portion. The third aqueous electrolyte is held in the positive electrode.