Aqueous Black Ink Composition Ozone Resistance

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Solution Overview

Problem

Current inkjet recording methods face challenges in achieving stable, neutral black to gray colors with high print density and excellent ozone-gas resistance, particularly in ink compositions used for inkjet recording, where ozone gas causes discoloration and fading of recorded images.

Innovation Solution

An aqueous black ink composition is developed containing specific coloring matters represented by formulas (I), (II), and (III), which include tautomers and salts, providing a blend that ensures stability, neutral coloration, and enhanced fastness properties such as ozone-gas resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional aqueous inks with water-soluble dyes are used, then ease of manufacture and solubility are improved, but gas resistance deteriorates due to discoloration and fading from ozone gas oxidation

Engineering Contradiction:
Improveease of manufactureVSAvoidgas resistance
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent employs composite coloring matter systems combining multiple dye types (azo dyes, anthraquinone dyes, indigo dyes, and phthalocyanine dyes) with specific chemical structures and properties. This composite approach creates synergistic effects where the combination provides superior ozone resistance compared to individual dyes, while maintaining good solubility and ease of manufacture. The composite material strategy allows selection of dyes with complementary properties to achieve both manufacturing ease and environmental stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent systematically optimizes multiple parameters including dye concentration ratios, molecular weight ranges, solubility characteristics, and chemical structure parameters of the coloring matters. By adjusting these parameters within specific ranges and combinations, the ink formulation achieves enhanced ozone resistance while maintaining adequate solubility and manufacturability. The parameter optimization includes controlling the ratio of different dye types and their respective concentrations to balance performance and ease of manufacture.

Inventive Principle:
Principle #35Parameter changes

2Shape

If multiple coloring matters are mixed to achieve neutral black color, then color neutrality is improved, but discoloration from decomposition increases

Engineering Contradiction:
Improvecolor neutralityVSAvoiddiscoloration
Core Design Contradiction:
ShapeVSObject-affected harmful factors

Solution Approach 1:

The patent assigns specific functional roles to different coloring matter components based on their local chemical properties and stability characteristics. Each dye type is selected for its specific contribution to color neutrality and its resistance to particular degradation mechanisms. This localized functional assignment allows the mixture to achieve overall neutrality while individual components resist decomposition, reducing total discoloration.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent transforms the potential harm of using multiple dyes (which could lead to decomposition and discoloration) into a benefit by carefully selecting dye combinations where the interactions stabilize the system. The mixture creates a synergistic effect where the presence of multiple dye types actually enhances overall stability and reduces individual decomposition rates, converting the risk of mixing into a protective mechanism against discoloration.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS8864891B2Ink composition, inkjet recording method and colored body
Publication Date: 2014.10.21 NIPPON KAYAKU CO LTD
  • US8864891B2 patent drawing
  • US8864891B2 patent drawing
  • US8864891B2 patent drawing

AI summary

An aqueous black ink composition that produces a black recorded image that is stable even when stored for a long time period, exhibits a neutral black to gray color with low color saturation and no tinge, has a high printed image density and exhibits excellent fastness properties of the recorded image, particularly ozone-gas resistance. The ink composition contain at least one kind of coloring matter (I), which a coloring matter represented by formula (1) below, a tautomer thereof, or a salt of the coloring matter or the tautomer; at least one kind of coloring matter (II), which is a coloring matter represented by formula (2) below or a salt thereof; and coloring matter (III), which is a coloring matter having an azo group other than coloring matters (I) and (II), or a salt thereof.