Aqueous Cathode Conductive Composition for CNT Dispersion Stability

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Solution Overview

Problem

The challenge in lithium-ion battery manufacturing is the instability and agglomeration of carbon nanotubes in aqueous systems due to the incorporation of polymeric materials, which affects the electrical conductivity and performance of the batteries, particularly in cathode slurry formulations where traditional stabilizing agents fail to provide stability.

Innovation Solution

A conductive composition is developed using a polymeric material with specific functional groups and an anionic stabilizing agent, which disperses carbon nanotubes uniformly, enhancing their stability and electrical conductivity by forming a protective barrier that prevents agglomeration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If carbon nanotubes are incorporated into aqueous slurry with polymeric material, then electrical conductivity is improved, but stability and dispersion are worsened due to agglomeration

Engineering Contradiction:
Improveelectrical conductivityVSAvoidstability and dispersion
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent uses an anionic stabilizing agent as an intermediary substance between carbon nanotubes and polymeric material in aqueous slurry. This stabilizing agent prevents direct interaction that causes agglomeration, allowing carbon nanotubes to maintain uniform dispersion while still providing electrical conductivity enhancement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical parameters of the slurry system by introducing an anionic stabilizing agent that modifies the surface properties of carbon nanotubes. This parameter change prevents agglomeration by creating electrostatic repulsion or steric hindrance, thereby maintaining stable dispersion while preserving electrical conductivity.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If traditional stabilizing agents are used in cathode slurry, then processing is simplified, but stability of carbon nanotubes is not achieved

Engineering Contradiction:
Improveprocessing simplicityVSAvoidcarbon nanotube stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent changes the key parameter of stabilizing agent selection from traditional non-anionic agents to specifically anionic stabilizing agents. This parameter change enables carbon nanotube stability in cathode slurry without complicating the manufacturing process, as the anionic stabilizing agent can be incorporated into existing slurry preparation procedures.

Inventive Principle:
Principle #35Parameter changes

3Strength

If polymeric material is added to carbon nanotube dispersion, then adhesive capability is improved, but uniform dispersion is worsened due to agglomeration

Engineering Contradiction:
Improveadhesive capabilityVSAvoiduniform dispersion
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The anionic stabilizing agent acts as an intermediary that enables both polymeric material incorporation and uniform carbon nanotube dispersion. It mediates the interaction between these components, allowing the polymeric material to provide adhesive capability while the stabilizing agent prevents agglomeration, thus maintaining uniform dispersion.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The conductive composition improves the adhesive capability and electrochemical performance of lithium-ion batteries by ensuring stable dispersion and enhanced electrical conductivity of carbon nanotubes, leading to improved battery performance and lifespan.

Implementation Method 1

anionic stabilizing agent, which disperses carbon nanotubes uniformly, enhancing their stability and electrical conductivity by forming a protective barrier that prevents agglomeration

Methodology Applied
Scientific EffectElectrostatic repulsion: Ion Repulsion/Attraction

Implementation Method 2

carbon nanotubes, are tube-type carbon with very high aspect ratios, and are expected to be the emerging conductive agent in various fields

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS12057585B2Conductive composition for secondary battery
Publication Date: 2024.08.06 GRST INTERNATIONAL LTD
  • US12057585B2 patent drawing
  • US12057585B2 patent drawing
  • US12057585B2 patent drawing

AI summary

A conductive composition for a secondary battery, a slurry comprising the same, an electrode comprising the same and a method of preparing the conductive composition are provided. The conductive composition comprises a polymeric material, a carbon nanomaterial and an anionic stabilizing agent. The polymeric material comprises a copolymer comprising a structural unit derived from an acid group-containing monomer and a structural unit derived from a polar group-containing monomer. The conductive composition exhibits an improved stability and dispersibility in water. In addition, battery cells comprising a cathode prepared using the conductive composition disclosed herein exhibit impressive electrochemical performances.