Aqueous Electrostatic Concentrator for PFAS Removal

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Solution Overview

Problem

Conventional methods for removing PFAS from water are ineffective due to the stability of carbon-fluorine bonds, leading to incomplete regeneration of anion exchange resins and increased toxic waste disposal costs, with existing systems failing to optimize resin capacity and reclaim spent regenerant solutions.

Innovation Solution

The Aqueous Electrostatic Concentrator (AEC) system uses an aqueous electronic separator with three chambers and semipermeable membranes to drive highly fluorinated alkyl materials across membranes, reducing PFAS concentration through electrostatic means, and grounding techniques to extend membrane life and reduce energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional anion exchange resin is used to remove PFAS from water, then some PFAS can be removed, but the resin becomes saturated and requires regeneration using toxic chemicals like brine or caustic solutions

Engineering Contradiction:
ImprovePFAS removal effectivenessVSAvoidtoxic regenerant solution
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful saturated resin into a beneficial concentrated PFAS stream. Instead of using toxic chemicals to regenerate the resin, the system applies electrostatic fields to concentrate PFAS on the resin, then uses electrical energy to strip and destroy the PFAS, transforming the waste problem into an opportunity for concentrated treatment and destruction.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent employs strong oxidants including electrical energy in the form of electrical discharges, plasma, or advanced oxidation processes to destroy the concentrated PFAS. This oxidation process breaks down the stable carbon-fluorine bonds in PFAS molecules, converting them into less harmful substances and eliminating the need for toxic chemical regenerants.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

2Reliability

If conventional treatment methods are used to remove PFAS, then some removal is achieved, but the carbon-fluorine bonds remain stable and resistant to breakdown

Engineering Contradiction:
ImprovePFAS removal capabilityVSAvoidcarbon-fluorine bond stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent uses strong oxidants including electrical energy (electrical discharges, plasma, advanced oxidation processes) to break down the stable carbon-fluorine bonds in PFAS. These oxidants provide sufficient energy to overcome the bond stability, transforming the resistant PFAS molecules into less harmful substances.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

Solution Approach 2:

The patent replaces conventional chemical regeneration methods with electrical energy-based systems. Instead of using chemical regenerants to restore resin capacity, the system uses electrical fields to concentrate PFAS and electrical discharges/plasma to destroy them, substituting chemical mechanisms with physical/electrical ones.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If anion exchange resin is regenerated using brine or caustic solutions, then resin capacity is restored, but a large amount of toxic waste must be disposed of

Engineering Contradiction:
Improveresin regeneration efficiencyVSAvoidtoxic waste volume
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The patent converts the harmful saturated resin into a beneficial concentrated PFAS stream. By applying electrostatic fields, the system concentrates PFAS on the resin, then uses electrical energy to strip and destroy the PFAS, transforming the waste problem into an opportunity for concentrated treatment and destruction.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent employs strong oxidants including electrical energy in the form of electrical discharges, plasma, or advanced oxidation processes to destroy the concentrated PFAS. This oxidation process breaks down the stable carbon-fluorine bonds in PFAS molecules, converting them into less harmful substances and eliminating the need for toxic chemical regenerants.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

4Quantity of substance

If conventional electrostatic concentration is applied to PFAS, then PFAS can be concentrated, but the system requires high voltage potential that may damage semipermeable membranes

Engineering Contradiction:
ImprovePFAS concentrationVSAvoidmembrane integrity
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent employs periodic or pulsed electrical fields rather than continuous high voltage. The electrical fields are applied in cycles, allowing the semipermeable membranes to recover between pulses, thereby concentrating PFAS while preventing membrane damage from sustained high voltage stress.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent introduces an intermediary substance or layer between the electrical field and the semipermeable membrane. This intermediary protects the membrane from direct exposure to high voltage potential while still allowing the electrostatic concentration effect to occur, thus preventing membrane damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The AEC system achieves significant PFAS removal (up to 95% in a single pass) with reduced energy costs and extended membrane lifespan, minimizing toxic waste generation and optimizing resin regeneration.

Implementation Method 1

The Aqueous Electrostatic Concentrator (AEC) system uses an aqueous electronic separator with three chambers and semipermeable membranes to drive highly fluorinated alkyl materials across membranes, reducing PFAS concentration through electrostatic means

Methodology Applied
Scientific EffectElectrostatic separation: Electrostatics

Implementation Method 2

an aqueous electronic separator with three chambers and semipermeable membranes to drive highly fluorinated alkyl materials across membranes

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Data Source

PatentUS20230271857A1Improved apparatus and method for mediation of PFAS contamination in an environment
Publication Date: 2023.08.31 BIOLARGO INC
  • US20230271857A1 patent drawing
  • US20230271857A1 patent drawing
  • US20230271857A1 patent drawing

AI summary

A method of moderating concentration of at least highly fluorinated alkyl materials (e.g., molecules) from a contaminated aqueous feed liquid containing an original composition of between 5 parts/trillion and 3000 parts/billion of the at least highly fluorinated materials per liter of water into an aqueous electronic separator having multiple chambers including a feed chamber having a liquid exit port from which a mediated aqueous contaminated feed liquid exits and a liquid input port into which the contaminated aqueous feed liquid enters the feed chamber; an anodic electrode chamber filled with an aqueous anodic liquid; and a cathodic electrode chamber filled with an aqueous cathodic liquid; wherein the feed chamber is between and adjacent to the anodic electrode chamber and the cathodic electrode chamber and the feed chamber is separated from each of the anodic electrode chamber and the cathodic electrode chamber by at least one semipermeable membrane.