Aqueous Reactor with Segmented Electrodes for Scalable Fuel Production

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Solution Overview

Problem

Current methods for creating efficient and cleaner combustible fuels, such as hydrogen and oxygen from water or hydrocarbon reforming, lack practical and effective processes for scalable production.

Innovation Solution

An aqueous reactor using an array of electrically conductive parallel plates with interleaved neutral subsets, coupled to an electric power modulator, generates hydrogen and oxygen gases or hydrocarbon fuels by applying an electric field to an aqueous working fluid, with a non-conductive barrier membrane for gas separation and controlled temperature and pressure to optimize output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If electrolysis of water is used to generate hydrogen and oxygen, then clean burning fuel is produced, but the process lacks scalability and practical effectiveness

Engineering Contradiction:
Improvefuel production efficiencyVSAvoidprocess scalability
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The electrolysis cell is divided into multiple compartments with separate electrodes in each compartment. This segmentation allows for modular scaling of the system while maintaining effective electrolysis in each compartment, addressing both productivity and scalability requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple electrode compartments are nested within a single reactor vessel, with each compartment containing its own electrodes and electrolyte solution. This nested structure enables scalable production while maintaining the effectiveness of the electrolysis process.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If high voltage is applied to increase gas evolution rate, then hydrogen and oxygen production increases, but power consumption increases

Engineering Contradiction:
Improvegas evolution rateVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The total voltage is distributed across multiple compartments in series, with each compartment experiencing a lower voltage. This segmentation allows for reduced power consumption in each compartment while maintaining overall gas evolution rate through the combined output of multiple compartments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the voltage parameter distribution by applying lower voltages across multiple compartments rather than high voltage in a single compartment. This parameter change reduces power consumption while maintaining productivity through the cumulative effect of multiple compartments.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If temperature is increased to enhance reaction rate, then fuel production efficiency improves, but water vaporization increases

Engineering Contradiction:
Improvereaction rateVSAvoidwater vaporization
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The reactor is divided into multiple compartments with separate electrolyte solutions. This segmentation allows for better temperature control in each compartment, enabling optimization of reaction rate while minimizing water vaporization through controlled thermal conditions in each segmented section.

Inventive Principle:
Principle #1Segmentation

4Productivity

If multiple electrode subsets are used to increase surface area, then gas evolution improves, but device complexity increases

Engineering Contradiction:
Improvegas evolutionVSAvoidelectrode array configuration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The electrode array is segmented into multiple subsets arranged in compartments. This segmentation organizes the complexity by creating modular units that can be systematically arranged, improving gas evolution through increased surface area while managing device complexity through standardized compartmental structures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple electrode subsets are arranged in a three-dimensional configuration across multiple compartments. This dimensional arrangement increases the effective surface area for gas evolution while organizing the complexity spatially, allowing for scalable production without proportional increases in operational complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient production of hydrogen and oxygen gases or hydrocarbon fuels with reduced molecular weight, achieving robust gas evolution and fuel output, while maintaining low power consumption and minimizing water vaporization, thus addressing the need for cleaner and more efficient fuel creation.

Implementation Method 1

electrolysis of water to generate hydrogen and oxygen under an applied electric field

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 2

a non-conductive barrier membrane for gas separation

Methodology Applied
Scientific EffectPhysical barrier separation: Semipermeable Membrane

Data Source

PatentUS10590547B2Combustible fuel and apparatus and process for creating the same
Publication Date: 2020.03.17 ADVANCED COMBUSTION TECHNOLOGIES INC
  • US10590547B2 patent drawing
  • US10590547B2 patent drawing
  • US10590547B2 patent drawing

AI summary

Features for an aqueous reactor include a field generator. The field generator includes a series of parallel conductive plates including a series of intermediate neutral plates. The intermediate neutral plates are arranged in interleaved sets between an anode and a cathode. Other features of the aqueous reactor may include a sealed reaction vessel, fluid circulation manifold, electrical power modulator, vacuum port, and barrier membrane. Methods of using the field generator include immersion in an electrolyte solution and application of an external voltage and vacuum to generate hydrogen and oxygen gases. The reactor and related components can be arranged to produce gaseous fuel or liquid fuel. In one use, a mixture of a carbon based material and a liquid hydrocarbon is added. The preferred carbon based material is powdered coal.