Aqueous Titanium Catecholate Synthesis for Flow Batteries

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Solution Overview

Problem

Current methods for synthesizing titanium catecholate complexes are not viable for commercial-scale energy storage applications due to low yields, impurity issues, and the incorporation of residual organic solvents, which can cause membrane swelling and environmental concerns in flow batteries.

Innovation Solution

Aqueous solution-based methods for synthesizing titanium catecholate complexes, involving the reaction of a titanium reagent with a catechol compound to form an intermediate complex, followed by the addition of a ligatable compound in the presence of a base to produce a salt form complex, minimizing the presence of extraneous salts and organic solvents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If conventional organic solvent-based methods are used to synthesize titanium catecholate complexes, then the complexes can be formed with adequate stability, but residual organic solvents remain incorporated in the aqueous electrolyte solutions causing membrane swelling and environmental concerns

Engineering Contradiction:
Improvecomplex stabilityVSAvoidmembrane swelling
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent changes the fundamental parameter of the synthesis medium from organic solvents to aqueous solution. This parameter change eliminates residual organic solvents that cause membrane swelling while maintaining complex stability through careful control of pH and reaction conditions in the aqueous environment.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the traditionally harmful interaction between water and titanium reagents (which causes hydrolysis) into a beneficial process by carefully controlling the reaction conditions to enable aqueous synthesis that produces high-purity complexes without organic solvent residues, turning a potential harm into an advantage for environmental safety and membrane compatibility.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Quantity of substance

If conventional synthesis methods are used, then titanium catecholate complexes can be produced, but extraneous salts are formed which lower the solubility of the complexes through common ion effect

Engineering Contradiction:
Improvecomplex productionVSAvoidsolubility
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent extracts and removes extraneous salts from the synthesis process by using aqueous-based reactions that produce water-soluble byproducts which can be easily separated. This extraction of harmful salts eliminates the common ion effect that would otherwise reduce complex solubility and reliability in electrolyte solutions.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If conventional organic solvent-based synthesis is employed, then titanium catecholate complexes can be synthesized, but the process presents environmental or safety concerns

Engineering Contradiction:
Improvesynthesis feasibilityVSAvoidenvironmental impact
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent changes the solvent parameter from organic to aqueous, fundamentally altering the environmental profile of the synthesis process. This parameter change maintains manufacturing feasibility while eliminating environmental and safety concerns associated with organic solvents, making the process greener and safer for commercial-scale production.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the production of high-purity titanium catecholate complexes with improved solubility and reduced environmental impact, suitable for large-scale energy storage applications without membrane swelling issues.

Implementation Method 1

coordination complexes for this purpose... a compound having at least one covalent bond formed between a metal center and a donor ligand

Methodology Applied
Scientific EffectCoordination bonding: Chemical Bonding

Implementation Method 2

reacting a ligatable compound with the intermediate titanium catecholate complex in the presence of a base to produce a salt form titanium catecholate complex

Methodology Applied
Scientific EffectAcid-base reaction: Chemical Bonding

Data Source

PatentUS10741864B2Aqueous methods for forming titanium catecholate complexes and associated compositions
Publication Date: 2020.08.11 LOCKHEED MARTIN ADVANCED ENERGY STORAGE LLC
  • US10741864B2 patent drawing
  • US10741864B2 patent drawing
  • US10741864B2 patent drawing

AI summary

Titanium catecholate complexes can be desirable active materials for flow batteries and other electrochemical energy storage systems, particularly when incorporated in aqueous electrolyte solutions. It can be desirable to avoid introducing certain organic solvents and/or extraneous salts into aqueous electrolyte solutions. Methods for synthesizing titanium catecholate complexes that can help avoid the unwanted introduction of organic solvents and/or extraneous salts into aqueous electrolyte solutions can include: providing an aqueous solution containing a catechol compound, reacting a titanium reagent with the catechol compound in the aqueous solution to form an intermediate titanium catecholate complex, isolating the intermediate titanium catecholate complex as a solid or slurry, and reacting a ligatable compound with the intermediate titanium catecholate complex in the presence of a base to produce a salt form titanium catecholate complex containing at least one additional ligand.