AR Display Waveguide Using Fresnel Mirrors for Compact Size

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Solution Overview

Problem

Current see-through displays for head-up and wearable applications face challenges in achieving compact size, high resolution, large field of view, and large eye-box while maintaining efficient light utilization and minimizing chromatic aberration and ghost images.

Innovation Solution

A compact see-through display system utilizing a projector, light pipe with in-coupling prism, folding mirrors with saw-teeth shaped prisms, and a single out-coupling waveguide, which uses telecentric optics and totally internal reflection to direct and reflect light rays efficiently, eliminating diffraction and reducing the size of the light pipe.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If holographic optical elements are used to reduce display size, then compactness is improved, but light utilization efficiency deteriorates and resolution is limited

Engineering Contradiction:
Improvedisplay sizeVSAvoidlight utilization efficiency
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The patent replaces holographic optical elements with a waveguide-based optical system using total internal reflection and refraction. This substitution eliminates the need for complex holographic calculations and materials, achieving compact display size while maintaining high light utilization efficiency through straightforward optical path management.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the optical parameters by using a waveguide with specific refractive index and designing coupling prisms with calculated angles. This allows the system to achieve compact size while maintaining high resolution and light efficiency, as the optical paths are precisely controlled through parameter optimization rather than relying on holographic diffraction.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If diffraction surfaces are used for see-through display, then viewing capability is improved, but chromatic aberration occurs and manufacturing complexity increases

Engineering Contradiction:
Improveviewing capabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent replaces diffraction surfaces with a waveguide system based on total internal reflection and refraction. This substitution eliminates chromatic aberration inherent in diffraction while simplifying manufacturing, as the waveguide structure can be fabricated using standard optical component fabrication techniques without requiring precise diffraction grating patterns.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Length of stationary object

If single plane mirror optics are used, then display thickness is reduced, but field of view is limited

Engineering Contradiction:
Improvewaveguide thicknessVSAvoidfield of view
Core Design Contradiction:
Length of stationary objectVSAdaptability or versatility

Solution Approach 1:

The patent introduces angular surfaces at strategic locations within the waveguide to expand the field of view without increasing thickness. By carefully designing the angles of these surfaces, the system achieves a wide field of view while maintaining a thin profile, effectively utilizing three-dimensional optical path management within the constrained thickness dimension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves a wide field of view over 60 degrees, a large eye-box of 15 mm, and high resolution up to 4K, fitting within compact eyewear, while avoiding chromatic aberration and ghost images, thus meeting the demands for portable and hands-free augmented reality displays.

Implementation Method 1

a prism is used for in-coupling optics to lead the light beams from the projector into the light pipe

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

The surface of the light pipe receives only one direction of light beam from each of pixels in the display device

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

the surfaces of the sides of the light pipe are reflective by coating or totally internal reflection

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 4

folding mirrors with saw-teeth shaped prisms to reflect the light rays from the light pipe to the out-coupling waveguide

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 5

the out-coupling waveguide has multiple saw-teeth shaped mirrors and reflects the rays toward the eye of a viewer

Methodology Applied
Scientific EffectInternal reflection: Reflection

Data Source

PatentUS11422371B2Augmented reality (AR) display
Publication Date: 2022.08.23 ISHIL FUSAO
  • US11422371B2 patent drawing
  • US11422371B2 patent drawing
  • US11422371B2 patent drawing

AI summary

A projection display having an optical waveguide for a see-though display system using Fresnel mirrors is disclosed. A display using this waveguide enables high resolution, free from chroma aberration, wide viewing angle, large eye-box and very compact size.