AR Headset Optical Assembly for Compact Form Factor

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Solution Overview

Problem

Traditional augmented-reality headsets are often cumbersome due to their size, weight, and compromised performance and battery life, making them uncomfortable and inefficient for users.

Innovation Solution

The development of a compact, lightweight augmented-reality headset with a shape similar to non-augmented reality glasses, utilizing specifically designed components and lightweight materials, and employing monochrome light emitting panels, separate optical paths, and an optical waveguide combiner to provide a wide field-of-view and high pixel per degree resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional augmented-reality headsets are designed with sufficient components for performance, then performance is improved, but size and weight increase making them uncomfortable

Engineering Contradiction:
ImproveperformanceVSAvoidweight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent combines multiple optical components (waveguide, combiner, light emitter panel) into an integrated optical assembly that functions as a unified system. This merging reduces the overall number of separate components and their associated mounting structures, thereby reducing weight while maintaining performance

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs a nested arrangement where the light emitter panel is positioned within the optical path of the waveguide, and the combiner is integrated within the same structure. This nesting allows multiple functional elements to occupy overlapping or adjacent spaces, minimizing the overall volume and weight of the headset

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If traditional augmented-reality headsets include necessary components, then performance is improved, but size increases making them awkward to wear

Engineering Contradiction:
ImproveperformanceVSAvoidsize
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent transitions from traditional planar component layouts to a three-dimensional integrated optical assembly. The waveguide, combiner, and light emitter panel are arranged in multiple layers and angles, utilizing vertical and depth dimensions to pack functionality into a compact form factor that fits the contours of the face

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Volume of moving object

If traditional augmented-reality headsets are made compact, then form factor is improved, but performance and battery life are compromised

Engineering Contradiction:
Improveform factorVSAvoidperformance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent employs thin-film optical elements including the waveguide and combiner, which provide substantial optical functionality in extremely thin profiles. These thin films enable compact form factor while maintaining the optical performance needed for augmented reality display

Inventive Principle:
Principle #30Flexible shells and thin films

4Measurement precision

If monochrome light emitter panels are used, then field-of-view and resolution are improved, but device complexity increases

Engineering Contradiction:
Improvepixel per degree resolutionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the color generation function from the light emitter panel itself, using monochrome LEDs combined with optical filtering or sequential coloring methods. This separation allows the light emitter to focus on high-brightness monochrome output while color is added through a dedicated optical path, simplifying the light emitter design while achieving full-color display capability

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a compact and comfortable form factor while maintaining high performance and battery longevity, providing an enhanced user experience.

Implementation Method 1

an optical waveguide combiner for providing a wide field-of-view and high pixel per degree resolution

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

monochrome light emitting panels

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20250199320A1Augmented-reality headset with a display projector assembly, an electronics-holding frame plate, and a frame backplate
Publication Date: 2025.06.19 META PLATFORMS TECHNOLOGIES LLC
  • US20250199320A1 patent drawing
  • US20250199320A1 patent drawing
  • US20250199320A1 patent drawing

AI summary

An augmented-reality glasses comprises a plurality of panels of light emitters arranged to form an array of light emitters, wherein the array of light emitters includes light emitters of three colors; collimation optics for collimating light received from the array of light emitters; an optical coupler for receiving the collimated light; and a three-channel waveguide combiner for display of augmented-reality content to a wearer of the augmented-reality glasses, wherein each channel of the three-channel waveguide combiner respectively causes display of images of one color of the three colors generated by the light emitters. In some embodiments, the three-channel waveguide combiner is an optical waveguide with pupil replication and the optical coupler is an in-coupling optical element for coupling the collimated light into the three-channel waveguide combiner.