AR Optical Structure With Straight Reflector Array for Lighter Optics

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Solution Overview

Problem

Conventional augmented reality devices face issues with complex configurations leading to high weight, volume, and manufacturing costs, as well as the need for separate operations or hardware/software adjustments for focal length changes, resulting in reduced optical efficiency and increased manufacturing complexity.

Innovation Solution

An optical device with a straight arrangement structure for reflective units, allowing efficient transfer of augmented reality image light to the pupil, and a simplified manufacturing process through a method involving substrates with aligned reflective units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional optical systems using prisms are used to reflect or refract virtual images, then augmented reality functionality is achieved, but the device weight and volume become considerable

Engineering Contradiction:
Improveaugmented reality functionalityVSAvoiddevice weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent divides the conventional single-prism optical system into multiple small reflective units arranged in an array. Each reflective unit is a small mirror element that reflects a portion of the virtual image light. By segmenting the optical function across multiple small units, the overall device weight and volume are reduced while maintaining the augmented reality functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a three-dimensional prism structure to a two-dimensional array of reflective units. The reflective units are arranged in a planar configuration on a substrate, replacing the bulky 3D prism geometry. This dimensional reduction significantly decreases device volume and weight while achieving the same optical function of reflecting virtual image light.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If conventional optical systems with complex configurations are used, then augmented reality is achieved, but manufacturing costs increase due to complicated manufacturing processes

Engineering Contradiction:
Improveaugmented reality functionalityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges multiple reflective units onto a single substrate, integrating what would traditionally be separate optical components into one unified structure. The substrate supports an array of reflective units, combining the functions of multiple mirrors and their mounting structures into a single manufacturable component, thereby simplifying the manufacturing process and reducing costs.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses identical or similar reflective unit designs repeated across the substrate array. Instead of designing and manufacturing unique optical components for each position, the same reflective unit pattern is copied and arranged in an array, enabling standardized manufacturing processes and reducing production complexity.

Inventive Principle:
Principle #26Copying

3Adaptability or versatility

If separate operations or hardware are added to adjust focal length for virtual images, then focal length adjustment capability is achieved, but device complexity increases

Engineering Contradiction:
Improvefocal length adjustment capabilityVSAvoidhardware and software requirements
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent makes the reflective units dynamically adjustable by enabling their optical properties to change in response to focal length requirements. The reflective units can be electrically controlled to adjust their reflectivity or positioning, allowing focal length adjustment without adding separate mechanical adjustment mechanisms or complex control systems.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The reflective units inherently provide focal length adjustment capability through their optical design and arrangement. By adjusting the optical properties of the reflective units themselves, the system achieves focal length adaptation without requiring separate dedicated adjustment hardware or complex control software, as the reflective units serve both reflection and focal adjustment functions.

Inventive Principle:
Principle #25Self-service

4Adaptability or versatility

If reflective units are arranged in non-straight configurations, then optical path flexibility is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveoptical path flexibilityVSAvoidalignment precision of reflective units
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent applies different arrangement configurations of reflective units to different regions of the substrate based on local optical requirements. Straight-line arrangements are used where manufacturing precision is easier to achieve, while other configurations are applied where optical path flexibility is more critical. This localized approach optimizes the balance between manufacturing feasibility and optical performance.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves optical efficiency and simplifies the manufacturing process by maintaining focus on augmented reality images regardless of focal length changes and reducing manufacturing defects.

Implementation Method 1

a reflective means configured to transfer augmented reality image light, output from an image output unit, to the pupil of a user's eye by reflecting the augmented reality image light toward the pupil

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

an optical means configured such that the reflective means is buried and disposed inside, and also configured to transmit at least part of real object image light, output from a real object, therethrough toward the pupil of the user's eye

Methodology Applied
Scientific EffectTransmission:

Data Source

PatentUS12578564B2Optical device for augmented reality having optical structure arranged in straight line and method for manufacturing optical means
Publication Date: 2026.03.17 LETINAR CO LTD
  • US12578564B2 patent drawing
  • US12578564B2 patent drawing
  • US12578564B2 patent drawing

AI summary

The present invention provides an optical device for augmented reality having an optical structure arranged in a straight line, the optical device including: a reflective means configured to transfer augmented reality image light, output from an image output unit, to the pupil of a user's eye by reflecting the augmented reality image light toward the pupil, thereby providing an image for augmented reality to the user; and an optical means configured such that the reflective means is buried and disposed therein, and also configured to transmit at least part of real object image light, output from a real object, therethrough toward the pupil of the user's eye; wherein the optical unit has a first surface through which the augmented reality image light and the at least part of the real object image light are output and a second surface which the real object image light enters.