Augmented Reality Overlay for Obstructed Work Implement Positioning

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Solution Overview

Problem

Operators of machines with work implements, such as excavators and dozers, face challenges in visualizing the position and orientation of obstructed work implements, which can lead to misalignment and inefficient operation, especially when the view is obstructed by the implement's position or environment.

Innovation Solution

The implementation of an augmented reality system using a controller that generates an overlay indicating the working edge or point of the implement, superimposed on an operator display device, allowing the operator to see the implement's position and orientation even when obstructed, by combining implement dimensional data with position data from sensors and projecting this information onto a transparent display screen or head-mounted display.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the work implement is positioned to perform work at the worksite, then the working capability is improved, but the visibility of the working edge or point is obstructed

Engineering Contradiction:
Improveworking capabilityVSAvoidvisibility of working edge
Core Design Contradiction:
ProductivityVSDifficulty of detecting and measuring

Solution Approach 1:

The system creates a visual copy (overlay) of the work implement's position and orientation based on sensor data, displaying it on the operator interface. This virtual representation allows the operator to see the implement's location even when physically obstructed, resolving the visibility problem while maintaining full working capability

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system introduces an intermediary visual representation (the overlay display) between the operator and the actual work implement. This intermediary provides indirect visualization of the implement's position through computational rendering based on sensor inputs, enabling the operator to monitor the working edge without direct line of sight

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the work implement is positioned to perform work at the worksite, then the working capability is improved, but the alignment accuracy deteriorates due to obstructed view

Engineering Contradiction:
Improveworking capabilityVSAvoidalignment accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The system continuously receives position data from sensors on the work implement and updates the overlay display in real-time. This feedback loop provides the operator with current information about implement position and orientation, enabling precise alignment adjustments even when the actual implement is obstructed from view

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

By creating an accurate visual copy of the implement's position based on sensor data, the system allows the operator to monitor and adjust alignment precision through the overlay display, maintaining manufacturing precision despite physical obstructions

Inventive Principle:
Principle #26Copying

3Productivity

If the work implement is positioned to perform work at the worksite, then the working capability is improved, but the operational efficiency deteriorates due to obstructed view

Engineering Contradiction:
Improveworking capabilityVSAvoidoperational efficiency
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system maintains continuous visualization of the work implement through the overlay display, which is updated in real-time based on sensor data. This continuous information flow allows the operator to work without interruption or delays caused by needing to reposition to see the implement, maintaining operational efficiency while the implement performs work in obstructed positions

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS8918246B2Augmented reality implement control
Publication Date: 2014.12.23 CATERPILLAR INC
  • US8918246B2 patent drawing
  • US8918246B2 patent drawing
  • US8918246B2 patent drawing

AI summary

The disclosed strategy and method assists in controlling a machine equipped with a work implement for performing work at a worksite. The work implement can be positioned around the worksite such that the implement is obstructed from view through an operator display device through which the worksite is visible. A controller or the like determines the position of the work implement and generates an augmented overlay. The augmented overlay is displayed on the operator display device superimposed over the worksite indicating the position of the work implement.