AR PPE Training System with Dynamic User-Specific Content

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Solution Overview

Problem

Workers often struggle to correctly fit personal protective equipment (PPE), which can lead to inadequate protection against hazards and safety events in the workplace.

Innovation Solution

A PPE training system that utilizes augmented reality (AR) to provide dynamically customized and constructed AR content, allowing users to practice correctly fitting PPE through interactive simulations, and verifying the correct wear of PPE in real-time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional PPE training methods are used, then implementation is simple, but training effectiveness and accuracy are insufficient

Engineering Contradiction:
Improvetraining effectivenessVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system creates a virtual copy of the worker using image capture devices and generates a digital model that replicates the worker's physical appearance. This virtual copy is then used in AR simulations to demonstrate proper PPE fitting, allowing workers to practice on a realistic model without requiring complex physical training equipment or mannequins.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The AR system acts as an intermediary between the physical training environment and the virtual instruction elements. It overlays digital PPE models and instructional content onto the worker's real-time video feed or virtual avatar, providing guidance without requiring physical prototypes or complex in-person demonstrations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If generic PPE training content is used, then development time is short, but user-specific accuracy is poor

Engineering Contradiction:
Improvefitting accuracyVSAvoidcontent generation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The training system dynamically adapts content based on captured images of the individual worker. Instead of using static generic models, the system generates or selects PPE digital models that dynamically conform to the worker's specific facial features, head shape, and body measurements, ensuring accurate fitting guidance for each user.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs preliminary image capture and analysis to extract worker-specific anatomical features before generating the training content. This preliminary action of capturing and processing worker images enables the subsequent rapid generation of customized PPE models that are pre-adapted to the individual's geometry.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If manual verification of PPE fitting is used, then system complexity is low, but verification accuracy and real-time capability are insufficient

Engineering Contradiction:
Improveverification accuracyVSAvoidverification system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system implements automated feedback loops where image capture devices continuously monitor the worker's PPE fitting, compare it against the virtual model and correct positioning, and provide real-time corrections. This automated feedback mechanism replaces manual verification with algorithmic analysis that provides immediate, objective feedback on fitting accuracy.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system replaces manual visual inspection and physical verification methods with automated computer vision and image processing algorithms. The mechanical action of a trainer manually checking fit is substituted with digital image analysis that automatically detects PPE positioning accuracy and provides verification.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Adaptability or versatility

If one-size-fits-all training approach is used, then implementation is easy, but individualized training effectiveness is poor

Engineering Contradiction:
Improvepersonalization capabilityVSAvoidcustomization system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system applies local quality by customizing PPE training content to match the specific anatomical features of each worker. Instead of uniform generic models, the system adjusts the virtual PPE models and training scenarios to reflect individual variations in facial structure, head shape, and body measurements, providing locally optimized training for each user.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system changes key parameters of the training content based on individual worker characteristics. It extracts anatomical parameters from captured images and uses these to adjust the scale, shape, and positioning parameters of virtual PPE models, creating personalized training scenarios that adapt to each worker's unique measurements and features.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12271969B2Personal protective equipment training system with user-specific augmented reality content construction and rendering
Publication Date: 2025.04.08 3M INNOVATIVE PROPERTIES CO
  • US12271969B2 patent drawing
  • US12271969B2 patent drawing
  • US12271969B2 patent drawing

AI summary

Augmented reality-based training systems that can dynamically construct and render AR content based on physical attributes of a user to train the user to correctly fit one or more articles of a personal protective equipment (PPE) onto the user's body. In some examples, an AR system includes a display and a computing device having a memory and one or more processors. The memory can include instructions that, when executed by the processors, simulate a fitting of PPE to a worker. The system can capture an image of a worker, select a digital model of the PPE, determine alignment of the PPE to the worker, and output for display augmented reality content that includes a composite image of the worker overlaid with the digital model of the PPE in accordance with the determined alignment.