Arc Chamber Protrusions Prevent Arc Reignition

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Solution Overview

Problem

Conventional circuit interrupters often fail to effectively quench and prevent the reignition of arcs generated during the interruption of current carrying paths, as the arc exhaust may re-ignite after initial quenching.

Innovation Solution

A circuit interrupting device featuring an arc chamber assembly with laterally extending protrusions and a rib structure that redirects and separates the arc, elongating its path to inhibit reignition, utilizing a base with an internal cavity and splitter plates to manage the arc exhaust and maintain separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional circuit interrupters are used to interrupt current carrying paths, then the circuit interruption function is achieved, but the arc exhaust may re-ignite after initial quenching

Engineering Contradiction:
Improvearc quenching effectivenessVSAvoidarc reignition
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The arc chamber is segmented into multiple sections using splitter plates with protrusions, dividing the arc into separate paths. This segmentation prevents the arc exhaust from re-igniting by physically separating and redirecting the arc plasma through multiple compartments, ensuring reliable circuit interruption without reignition

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protrusions on the splitter plates extend laterally into the arc chamber, creating three-dimensional flow paths that redirect the arc exhaust. This dimensional addition forces the arc to travel through a complex path rather than a straight line, effectively quenching the arc and preventing reignition at the contacts

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the arc path is elongated to prevent reignition, then arc quenching effectiveness is improved, but the device complexity increases

Engineering Contradiction:
Improvearc quenching effectivenessVSAvoidarc chamber structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The arc chamber structure is segmented using splitter plates with protrusions that create multiple compartments. This segmentation elongates the arc path and prevents reignition while maintaining a modular, manageable structure that does not excessively increase device complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protrusions are strategically positioned on the splitter plates at specific locations within the arc chamber to locally redirect the arc flow. This localized modification achieves effective arc quenching without requiring complete structural redesign of the entire arc chamber, thus limiting the increase in device complexity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively quenches the arc and prevents its reignition by redirecting and separating the arc exhaust, ensuring it does not re-ignite as it exits the device, enhancing the reliability of circuit interruption.

Implementation Method 1

a technique for quenching an arc and preventing reignition of an arc that results from interruption of a current carrying path

Methodology Applied
Scientific EffectElectric Arc: Electric Arc

Data Source

PatentUS10840035B1Arc chamber venting
Publication Date: 2020.11.17 ROCKWELL AUTOMATION SWITZERLAND
  • US10840035B1 patent drawing
  • US10840035B1 patent drawing
  • US10840035B1 patent drawing

AI summary

A circuit interrupting device is provided. In some configurations, the circuit interrupting device includes a base and an arc chamber assembly received within the base. The arc chamber assembly includes an arc chamber framework and a plurality of splitter plates received within the arc chamber framework. The arc chamber framework includes a first plurality of protrusions and a second plurality of protrusions that laterally extend in a direction toward one another. Adjacent pairs of the first plurality of protrusions and the second plurality of protrusions are arranged on opposing sides of each of the plurality of splitter plates.