Arc-Shaped Electrode Array for Reliable Electron Beam Deflection

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Solution Overview

Problem

Existing electron beam writing apparatuses face challenges in efficiently controlling electron beams due to stress concentration and potential breakage of electrodes, particularly at corner portions, which affects the controllability and reliability of the blanking aperture array.

Innovation Solution

The design incorporates an electrode array unit with arc-shaped electrodes surrounding the central portion of through holes, where the end portions of the electrodes face each other, reducing stress concentration and enhancing controllability while maintaining ease of manufacturing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional electrode designs with straight edges are used in the blanking aperture array, then manufacturing is simple, but stress concentration occurs at corner portions leading to electrode breakage and reduced reliability

Engineering Contradiction:
Improveelectrode reliabilityVSAvoidelectrode manufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies curvature by designing electrode corner portions with arc-shaped configurations instead of straight edges. This curvature eliminates stress concentration points that would otherwise occur at sharp corners, preventing electrode breakage and improving reliability while maintaining manufacturing feasibility through standard fabrication processes

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Ease of operation

If multiple electrode pairs are provided in through holes for beam deflection control, then electron beam controllability is improved, but stress concentration and breakage risk increase

Engineering Contradiction:
Improveelectron beam controllabilityVSAvoidelectrode reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent designs each electrode in the multiple electrode pairs with arc-shaped corner portions. This curvature configuration is applied to all electrodes simultaneously, allowing multiple electrode pairs to maintain high controllability for electron beam deflection while each individual electrode resists stress concentration and breakage

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Reliability

If electrode corner portions are reinforced to prevent breakage, then reliability improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improveelectrode reliabilityVSAvoidelectrode fabrication precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent employs arc-shaped corner portions that are designed with radii of curvature optimized to balance stress reduction with manufacturing capabilities. This curvature design prevents stress concentration without requiring excessively tight tolerances, maintaining reasonable manufacturing precision requirements while achieving high reliability

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design minimizes electrode breakage and improves electron beam control, ensuring reliable operation and efficient beam deflection in electron beam writing apparatuses.

Implementation Method 1

An electrode pair is provided around the through hole. An electric field (deflection electric field) for deflecting the electron beam is generated between the electrode pair.

Methodology Applied
Scientific EffectElectric field: Electric Field

Data Source

PatentUS20260081096A1Electronic component
Publication Date: 2026.03.19 NUFLARE TECH INC
  • US20260081096A1 patent drawing
  • US20260081096A1 patent drawing
  • US20260081096A1 patent drawing

AI summary

An electronic component of an embodiment includes an electrode array unit including a substrate having a plurality of through holes, each of a plurality of charged particle beams passes through each of the plurality of through holes; and a plurality of electrode pairs provided in each of the plurality of through holes, wherein each of the plurality of electrode pairs includes a first electrode and a second electrode, the first electrode and the second electrode both include an arc-shaped portion and an end portion, the arc-shaped portion of the first electrode and the second electrode surround a central portion of each of the plurality of through holes, and the end portion of the first electrode and the second electrode face each other.