Arc Flash Sensor Using Acoustic and Optical Detection

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Solution Overview

Problem

Current arc flash detection systems are prone to false alarms due to sensitivity to low light levels and cannot reliably differentiate between arc flash events and other light sources, leading to inadequate mitigation of arc flash damage in electrical systems.

Innovation Solution

A sensor system that combines acoustic and optical detection using optical fibers and fluorescent materials to differentiate between arc flash-generated light and other light sources, minimizing false alarms by analyzing the intensity, phase, polarization, and frequency of reflected light, and utilizing a signal processing device to generate an arc fault signal for timely intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If circuit breakers are designed to handle arc fault conditions, then arc flash mitigation is improved, but trip response time increases

Engineering Contradiction:
Improvearc flash mitigation capabilityVSAvoidtrip response time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent implements preliminary detection of arc flash events using acoustic wave sensors before the arc flash develops into a full-scale hazard. By detecting the characteristic acoustic signature early in the arc flash development process, the system can trigger circuit breaker tripping in advance, reducing response time while maintaining reliable arc flash mitigation.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If intentional short circuit faults are created using crowbar, then arc flash energy diversion is improved, but damage to adjacent equipment increases

Engineering Contradiction:
Improvearc flash energy diversion capabilityVSAvoiddamage to adjacent equipment
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and removes the harmful intentional short circuit function from the system. Instead of creating controlled short circuits that damage equipment, the system uses acoustic wave detection to trigger circuit breaker tripping, which safely interrupts the arc flash current without creating damaging short circuit conditions in adjacent equipment.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively detects arc flashes with reduced false alarms, enabling early and accurate detection and mitigation of arc flash events, thereby protecting electrical equipment from damage.

Implementation Method 1

an acoustic detector positioned to receive acoustic waves generated during an arc flash event

Methodology Applied
Scientific EffectAcoustic wave detection: Acoustics

Implementation Method 2

an optical detector positioned to receive light generated during an arc flash event

Methodology Applied
Scientific EffectOptical transmission: Optical Fibre

Implementation Method 3

a signal processing device coupled to the optical fiber and the acoustic detector. The signal processing device includes a photodetector coupled to the optical fiber

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentEP2522995B1Methods, systems, and apparatus for detecting light and acoustic waves
Publication Date: 2021.10.13 ABB (SCHWEIZ) AG
  • EP2522995B1 patent drawingFigure 1
  • EP2522995B1 patent drawingFigure 2
  • EP2522995B1 patent drawingFigure 3

AI summary

A sensor (100) includes a sensor head (102) including an acoustic detector (106) configured to receive light (114) from a first light source (304) and to reflect the light (118) upon incidence of acoustic waves (116). The sensor also includes at least one optical fiber and (104) at least one fluorescent material within at least one of the sensor head and the at least one optical fiber (104). The at least one fluorescent material is configured to receive light (120) from a second light source (326) external to the sensor and emit visible light (204) in response to the light received from the second light source.