Display Substrate Arc-Shaped Openings for Color Separation Control

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Solution Overview

Problem

OLED display substrates using COE technology suffer from low light extraction rates due to the use of polarizers, leading to higher power consumption, and exhibit color separation phenomena due to diffraction at sub-pixel light-exiting openings, especially in arrangements with red, green, and blue sub-pixels.

Innovation Solution

The display substrate design incorporates arc-shaped first light-transmitting openings in the black matrix layer, with sub-pixel openings and electrode layers aligned to minimize diffraction, ensuring the light-emitting regions are fully exposed and reducing color separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If polarizers are used in OLED display substrates, then display quality is improved, but light extraction rate decreases and power consumption increases

Engineering Contradiction:
Improvedisplay qualityVSAvoidpower consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent removes the polarizer component from the OLED display substrate structure. By extracting this harmful element that causes light loss and high power consumption, the invention achieves both low power consumption and high definition display quality without the traditional trade-off

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent divides the display substrate into distinct functional layers including black matrix layer, pixel definition layer, and light-emitting device layer. Each layer is optimized independently with specific opening patterns to control light extraction and reduce diffraction, enabling high definition without polarizers

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If conventional rectangular openings are used, then manufacturing is simplified, but color separation phenomena occur due to diffraction

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcolor separation
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent replaces conventional rectangular openings with arc-shaped openings in both the black matrix layer and pixel definition layer. The curved geometry reduces diffraction effects at the edges of openings, eliminating color separation phenomena while maintaining manufacturing feasibility through standard photolithography processes

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Use of energy by moving object

If sub-pixel openings are enlarged to improve light extraction, then light extraction rate increases, but diffraction effects and color separation worsen

Engineering Contradiction:
Improvelight extraction rateVSAvoiddiffraction effects
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The arc-shaped opening design allows for larger opening areas that improve light extraction while the curved geometry suppresses diffraction effects. This resolves the contradiction by enabling both high light extraction rate and reduced diffraction simultaneously

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent optimizes the local geometry of openings with arc-shaped edges specifically at critical positions where diffraction occurs. This localized geometric optimization reduces color separation while maintaining overall light extraction efficiency

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances light extraction rates and reduces power consumption while minimizing color separation, improving the display effect by optimizing the alignment and shape of sub-pixel and light-transmitting openings.

Implementation Method 1

exhibit color separation phenomena due to diffraction at sub-pixel light-exiting openings

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS12436638B2Display substrate and display device
Publication Date: 2025.10.07 CHENGDU BOE OPTOELECTRONICS TECH CO LTD
  • US12436638B2 patent drawing
  • US12436638B2 patent drawing
  • US12436638B2 patent drawing

AI summary

A display substrate and a display device are disclosed, and the display substrate has a plurality of sub-pixels, and includes a base substrate, a driving circuit layer, a pixel definition layer and a light-emitting device layer, and a black matrix layer. Each sub-pixel includes a pixel driving circuit in the driving circuit layer and a light-emitting device in the light-emitting device layer. The black matrix layer includes a plurality of first light-transmitting openings respectively exposing the light-emitting devices of the plurality of sub-pixels in a direction perpendicular to a surface of the base substrate. The pixel definition layer includes a plurality of sub-pixel openings, at least part of the plurality of sub-pixel openings are in one-to-one correspondence with and at least partially overlapped with the plurality of first light-transmitting openings, and at least one of the plurality of first light-transmitting openings has an arc-shaped edge.