Arc Resistant Shutter Plate Assembly for Switchgear Venting

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Solution Overview

Problem

Current designs for medium and high voltage drives and switchgear are inadequate in redirecting and containing arc fault gases, posing risks to personnel and equipment due to uncontrolled release and requiring large pressure changes, which can be slow to react during arc faults.

Innovation Solution

An arc resistant shutter plate assembly automatically transitions from an open to a closed position in response to increased air pressure within the drive cabinet, restricting airflow through vents and directing arc gases to a safe ventilation area, using a plurality of shutter plates aligned parallel to each other and coupled to frames, which can pivot or rotate without additional force.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a single large plate is used to redirect arc gas, then the arc gas can be blocked, but the plate becomes difficult to operate and unreliable due to its weight

Engineering Contradiction:
Improvearc gas blocking capabilityVSAvoidshutter plate operability
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The single large plate is divided into multiple smaller shutter plates (first shutter plate, second shutter plate, etc.) that can operate independently or in coordination. This segmentation reduces the weight and operational difficulty of each individual plate while maintaining the overall arc gas blocking capability when all plates are closed.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If a single large plate is used to redirect arc gas, then the arc gas can be blocked, but the design becomes unreliable due to the weight of the plate

Engineering Contradiction:
Improvearc gas blocking capabilityVSAvoidshutter plate reliability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

Dividing the large plate into multiple smaller shutter plates improves reliability by reducing the mechanical stress and weight burden on each component. The modular design allows for better support structures and reduces the risk of failure associated with large, heavy single-piece constructions.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If large pressure changes are required to operate the shutter, then the arc gas can be redirected, but the system does not react quickly in early stages of an arc fault

Engineering Contradiction:
Improvearc gas redirectionVSAvoidresponse speed to arc fault
Core Design Contradiction:
Object-affected harmful factorsVSSpeed

Solution Approach 1:

The segmented shutter plate design requires smaller pressure changes to actuate each individual plate compared to moving a single large plate. This reduces the pressure threshold for activation, enabling faster response to arc faults in their early stages when pressure buildup is minimal.

Inventive Principle:
Principle #1Segmentation

4Ease of operation

If multiple shutter plates are used instead of a single plate, then the operability and response speed improve, but the device complexity increases

Engineering Contradiction:
Improveshutter plate operabilityVSAvoidshutter plate assembly complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The shutter plates are designed to operate automatically using the pressure differential generated during an arc fault. The pressure change itself serves as the actuating force, eliminating the need for external actuators, motors, or complex control systems. This self-service mechanism maintains simplicity despite having multiple plates.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents the uncontrolled release of harmful arc gases by automatically closing the shutter plates during an arc fault, ensuring safer operation and protection of personnel and equipment by redirecting gases to a designated chamber.

Implementation Method 1

automatically transition from an open position to a closed position when air pressure inside the drive cabinet exceeds a predetermined value

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentUS10644484B2Arc resistant exhaust and intake for drives and switchgear
Publication Date: 2020.05.05 TOSHIBA INTERNATIONAL CORP
  • US10644484B2 patent drawing
  • US10644484B2 patent drawing
  • US10644484B2 patent drawing

AI summary

In accordance with presently disclosed embodiments, an arc resistant exhaust and intake for medium and high voltage switchgear is provided. In one embodiment, an arc resistant drive system may comprise: a drive cabinet comprising a vent; and an arc resistant shutter plate assembly coupled to the drive cabinet and aligned adjacent to the vent, wherein the arc resistant shutter plate assembly comprises a plurality of shutter plates configured to automatically transition from an open position to a closed position when air pressure inside the drive cabinet exceeds a predetermined value, such that the shutter plates substantially restrict air flow through the vent in the closed position.