Arc Segmentation in High-Voltage Protection Devices

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Solution Overview

Problem

Existing methods for protecting electrical installations against transient overvoltages, such as those caused by lightning strikes, face challenges in effectively managing follow currents and breaking arcs in spark gaps, particularly in high-voltage direct current systems like photovoltaic installations, where traditional devices are too large due to dimensional constraints.

Innovation Solution

A method and device that utilize a semiconductor switch to move and separate an electric arc into secondary arcs, then extinguish them using a normally open semiconductor switch, allowing for arc breaking without increasing the arc voltage, thus reducing the required electrode distance and enabling compact designs for high-voltage applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional arc breaking systems are used to cut follow current in high-voltage direct current installations, then the arc can be broken, but the device dimensions become too large to fit in standard mountable boxes

Engineering Contradiction:
Improvearc breaking capabilityVSAvoiddevice volume
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent divides a single long arc into multiple shorter arcs by introducing intermediate electrodes. The arc is segmented into several sections, each with lower voltage requirements, allowing the overall system to break high-voltage arcs while maintaining compact dimensions that fit within standard mountable boxes

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single-dimensional arc breaking approach to a multi-dimensional configuration by arranging electrodes in three-dimensional space. This spatial arrangement allows arc segmentation and voltage distribution without increasing the external device envelope, enabling compact packaging in standard boxes

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the distance between electrodes is increased to break the arc by raising arc voltage, then the arc can be broken at high source voltages, but the device becomes too large for mountable boxes

Engineering Contradiction:
Improvehigh voltage arc breakingVSAvoidelectrode distance
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

Instead of using a single large electrode gap, the patent segments the gap into multiple smaller gaps using intermediate electrodes. Each small gap requires only a small distance to break down, but collectively they handle high source voltages by distributing the voltage across multiple segments in series

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Intermediate electrodes are introduced as mediators between the main electrodes. These intermediate electrodes facilitate arc breaking by creating multiple controlled discharge paths, allowing high voltage arc breaking without requiring large distances between the primary electrodes

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively cuts follow currents even at high source voltages while minimizing the size of the protection device, addressing the dimensional constraints of traditional systems and ensuring reliable operation in high-voltage environments.

Implementation Method 1

moving the electric arc formed towards an electrode located in an intermediate position between the two main electrodes

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 2

closing the solid state switch to extinguish the secondary electric arc between the two electrodes that the solid state switch connects; opening the solid state switch to extinguish the other secondary electric arc

Methodology Applied
Scientific EffectArc extinction through current interruption: Electric Arc

Data Source

PatentEP2631927B1Method for shutting down an electric arc, method and device for protecting a facility against overvoltages
Publication Date: 2019.12.04 ABB (SCHWEIZ) AG
  • EP2631927B1 patent drawingFigure 1~2
  • EP2631927B1 patent drawingFigure 3~8
  • EP2631927B1 patent drawingFigure 6~7

AI summary

The method involves separating an electric arc (62) formed in two secondary electric arcs (64, 68) between main electrodes (24, 28) and an intermediate electrode (26). A semiconductor switch e.g. insulated gate bipolar transistor (IGBT) or FET, is arranged in a normally open state, where the switch connects the intermediate electrode to one of the main electrodes. The switch is closed for extinguishing the secondary electric arc. The switch is opened for extinguishing the other secondary electric arc. Independent claims are also included for the following: (1) a method for protecting an electric installation (2) a device for protecting an electric installation.