Arc-Shaped Ferrous Contacts for Wearable Charging Alignment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Traditional watch charging methods, whether using physical pins or wireless charging, face limitations such as exact alignment requirements, slow charging times, and heat generation, which hinder practicality and user experience.

Innovation Solution

A wearable electronic device with a caseback featuring multiple arc-shaped ferrous metal contacts that establish both physical and magnetic couplings with an external charger, allowing for 360-degree rotation and efficient charging by combining mechanical and magnetic alignment to ensure proper contact without the need for precise alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If physical pins or contact pads are used to connect the watch to the charger cable, then charging speed is improved, but alignment precision and dexterity requirements increase

Engineering Contradiction:
Improvecharging speedVSAvoidalignment precision
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent replaces the traditional mechanical pin-based connection system with a magnetic field-based inductive charging system. The charger uses electromagnetic induction to transfer power wirelessly to the watch, eliminating the need for physical contact between charging components. This substitution resolves the contradiction by maintaining fast charging speeds through efficient electromagnetic energy transfer while completely removing alignment precision requirements, as the magnetic field can couple with the watch without requiring exact positional matching.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces electromagnetic fields as an intermediary medium between the charger and the watch. Instead of direct mechanical contact between pins and contact pads, the charger generates an electromagnetic field that induces current in the watch's receiving coil. This intermediary field-based approach enables power transfer without physical connection, thereby achieving fast charging without the need for precise mechanical alignment of charging components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If wireless charging method is used to inductively charge the watch, then ease of operation is improved, but charging time increases and heat generation occurs

Engineering Contradiction:
Improveease of operationVSAvoidcharging time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent employs dynamic adjustment of magnetic field strength and charging parameters based on real-time detection of the watch's position and power needs. The charger dynamically optimizes the inductive coupling efficiency by adjusting electromagnetic field characteristics, enabling faster charging speeds while maintaining ease of operation. This dynamic control allows the system to achieve both user-friendly wireless operation and reduced charging time, partially mitigating the time loss issue.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent utilizes parameter changes in the electromagnetic field characteristics, such as frequency modulation and power level adjustment, to optimize charging efficiency. By dynamically changing these parameters based on coupling conditions, the system can achieve faster power transfer rates without requiring complex mechanical alignment, thus reducing charging time while maintaining ease of operation.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If wireless charging method is used to inductively charge the watch, then ease of operation is improved, but temperature increases

Engineering Contradiction:
Improveease of operationVSAvoidtemperature
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The patent incorporates feedback mechanisms that continuously monitor temperature, power transfer efficiency, and coupling conditions during wireless charging. Based on this feedback, the charger dynamically adjusts electromagnetic field parameters to optimize charging while preventing excessive heat generation. This feedback control enables the system to maintain ease of operation while actively managing temperature, thus resolving the contradiction between user-friendly wireless charging and heat control.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables fast and efficient battery charging to 100% in under an hour while maintaining a safe external temperature, eliminating the need for precise alignment and reducing charging time compared to wireless methods.

Implementation Method 1

establish a magnetic coupling between the wearable electronic device and multiple magnets in the external electrical charger to hold the metal contacts of the wearable electronic device and the charging prongs of the external electrical charger in place

Methodology Applied
Scientific EffectMagnetic coupling: Magnetism

Implementation Method 2

a wireless charging method is used to inductively charge a watch

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10742048B2Wearable electronic device with a caseback having multiple, arc-shaped, ferrous, metal contacts
Publication Date: 2020.08.11 FOSSIL GROUP INC
  • US10742048B2 patent drawing
  • US10742048B2 patent drawing
  • US10742048B2 patent drawing

AI summary

A caseback has multiple, arc-shaped, ferrous, metal contacts that serve a dual purpose. The metal contacts i) establish an input connection between a battery for the wearable electronic device and charging prongs of a charger and ii) establish a magnetic coupling between the wearable electronic device and multiple magnets in the charger to hold the metal contacts of the wearable electronic device and the charging prongs of the charger in place during a charging of the battery. A male extension extends from a surface of the caseback to couple into a female receptor of the charger. i) The ferrous metal contacts' relationship with a positioning of the magnetics in the charger in combination with ii) the male extension coupling into the female receptor use magnetic and mechanical coupling to establish and control an alignment of the metal contacts with the charging prongs in three dimensions, a Z-axis, an X-axis, and a Y-axis.