Motorcycle Wet Clutch Arc Spring Damper Vibration Isolation

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Solution Overview

Problem

Existing clutch devices in motorcycles face challenges in achieving adequate vibration isolation with limited installation space, leading to stiff linear compression springs that negatively impact vibration isolation and increase costs.

Innovation Solution

A wet-running clutch device with an outer and inner clutch basket, featuring a damper device that includes at least one arc spring for vibration isolation and rotational irregularity damping, allowing torque transfer between the baskets and utilizing arc springs mounted in both axial and radial directions for effective vibration damping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If linear compression springs are used for vibration isolation in limited installation space, then the springs must be designed to be correspondingly stiff, but this negatively affects vibration isolation

Engineering Contradiction:
Improveinstallation spaceVSAvoidvibration isolation
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent applies arc springs with curved geometry instead of linear compression springs. The arc-shaped design allows the springs to achieve the necessary stiffness for limited installation space while maintaining vibration isolation capabilities through their curved structure, which provides both mechanical support and damping properties.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent changes the geometric parameters of the spring from linear to arc-shaped configuration. This parameter change enables the spring to function effectively in limited space while preserving vibration isolation performance, as the curved geometry provides both structural rigidity and damping characteristics.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If six comparatively short linear compression springs are used, then installation space is reduced, but vibration isolation is negatively affected

Engineering Contradiction:
Improvenumber of springsVSAvoidvibration isolation
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent merges the functions of multiple linear springs into fewer arc springs. The arc-shaped design provides both the mechanical support and vibration isolation functions that previously required multiple separate linear springs, reducing the total number of components while maintaining or improving isolation performance.

Inventive Principle:
Principle #5Merging (Combining)

3Volume of moving object

If stiff springs are used to fit limited installation space, then space requirements are met, but costs increase

Engineering Contradiction:
Improveinstallation spaceVSAvoidmanufacturing cost
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The arc spring design with curved geometry allows for more efficient use of installation space without requiring excessively stiff or numerous springs. This geometric optimization reduces material requirements and manufacturing complexity, thereby lowering production costs while meeting space constraints.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved vibration isolation and reduced rotational irregularities while minimizing the number of springs, lowering costs and assembly complexity, and enhancing NVH behavior.

Implementation Method 1

a damper device (12) being provided between the two clutch baskets (100, 200), in particular with at least one arc spring (13)

Methodology Applied
Scientific EffectVibration damping: Damping

Implementation Method 2

at least one arc spring (13) for vibration isolation and/or damping of rotational non-uniformities

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP3201484B1Clutch device for a motorcycle, and a torque transmission device or clutch
Publication Date: 2019.11.06 SCHAEFFLER TECHNOLOGIES AG & CO KG
  • EP3201484B1 patent drawingFigure 1
  • EP3201484B1 patent drawingFigure 2
  • EP3201484B1 patent drawingFigure 3

AI summary

The invention relates to a clutch device, preferably a wet-runnable clutch device (10), for a torque transmission device (1) of a drive train of a vehicle, particularly of a motorcycle, comprising an outer clutch basket (100) and an inner clutch basket (200), a damper device (12) being provided between the two clutch baskets, and the damper device of said clutch device comprising at least one bow spring (13) for damping rotational irregularities on the clutch baskets. The invention also relates to a torque transmission device or a clutch, particularly a wet-runnable clutch, for a drive train of a vehicle, particularly of a motorcycle, said torque transmission device or clutch comprising a clutch device according to the invention.