Arched Shield Layer in Perpendicular Magnetic Recording Head

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Solution Overview

Problem

Perpendicular magnetic recording heads face challenges in minimizing Edge Write magnetic fields and improving external magnetic field resistance due to the magnetization of return yoke and shield layers, which can lead to data overwriting and reduced field resistance.

Innovation Solution

Incorporating a second magnetic layer with a substantially arched portion in its cross-section along the height direction, and at least one of the shield layers having a similar arched shape, to reduce magnetization and minimize Edge Write magnetic fields, even when the return yoke layer is thinner.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a thin magnetic body film with rectangular shape is used for return yoke layer and shield layers, then device complexity is reduced and ease of manufacture is improved, but Edge Write magnetic field increases and external magnetic field resistance deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidexternal magnetic field resistance
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent applies curvature to the magnetic body film by forming an arched portion in the return yoke layer and/or shield layers. This curved configuration changes the magnetization distribution, reducing the concentration of magnetic flux at edges and thereby suppressing Edge Write magnetic fields while maintaining external magnetic field resistance

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Device complexity

If a thin magnetic body film with rectangular shape is used for return yoke layer and shield layers, then device complexity is reduced, but Edge Write magnetic field increases

Engineering Contradiction:
Improvedevice complexityVSAvoidEdge Write magnetic field
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces an arched portion in the magnetic body film structure, transforming the rectangular shape into a curved configuration. This curvature modifies the magnetic field distribution, preventing excessive concentration at edges and reducing Edge Write magnetic fields without significantly increasing device complexity

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Object-affected harmful factors

If the return yoke layer is made thinner to reduce magnetization, then external magnetic field resistance is improved, but Edge Write magnetic field increases

Engineering Contradiction:
Improveexternal magnetic field resistanceVSAvoidEdge Write magnetic field
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent applies curvature to the thin return yoke layer by forming an arched portion. This curved shape redistributes the magnetization, allowing the layer to remain thin for reduced external magnetic field interference while preventing edge concentration of magnetic flux that would cause Edge Write

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively keeps Edge Write magnetic fields low and enhances external magnetic field resistance, while also suppressing the PTP phenomenon by reducing the magnetic field component in the height direction.

Implementation Method 1

a coil layer for applying a recording magnetic field to the first magnetic layer

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

In the substantially arched portion, since an external magnetic field is applied in a direction along an axis not easily magnetized, the magnetic body is not easily magnetized and the generated magnetic field becomes smaller

Methodology Applied
Scientific EffectMagnetism: Magnetism

Data Source

PatentUS7983010B2Perpendicular magnetic recording head and perpendicular magnetic recording/reproducing head with at least one shield layer having a substantially arched portion
Publication Date: 2011.07.19 TDK CORP
  • US7983010B2 patent drawing
  • US7983010B2 patent drawing
  • US7983010B2 patent drawing

AI summary

A perpendicular magnetic recording head according to the present invention is composed of a first magnetic layer having a main magnetic pole exposed at a facing surface opposite a recording medium, a second magnetic layer adjacent to the first magnetic layer with an intermediary non-magnetic layer disposed therebetween, and a coil layer for applying a recording magnetic field to the first magnetic layer. Since the second magnetic layer has a shape including a substantially arched portion in its cross section along a height direction, it becomes possible to keep an Edge Write magnetic field in a low level and improve external magnetic field resistance.