Archery Bow Axle Fastener and Threaded Shaft Design

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Solution Overview

Problem

Existing archery bow axle arrangements are not secure enough, leading to fatigue during assembly and disassembly, and can be inadvertently deformed by impact loads, causing the retaining clips to release. There is a need for more precise location and positioning of axles and rotating members relative to the limb members.

Innovation Solution

An archery bow axle assembly featuring a shaft with threaded portions and fasteners that engage each other, supported by bushings and pillow blocks, allowing for precise alignment and secure attachment of rotating members without direct contact, and using reinforced limb structures to distribute loads effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If E-clips or resiliently deformable snap-on clips are used to secure the axle, then the axle can be easily assembled and disassembled, but the clips experience fatigue during repeated assembly and disassembly and can be inadvertently deformed by impact loads, potentially causing release

Engineering Contradiction:
Improveease of assembly and disassemblyVSAvoidsecurity of axle retention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The invention extracts the retaining function from the deformable E-clip and relocates it to the axle shaft itself through grooves and ledges that mechanically interlock with the limb. This removes the weak resilient clip from the critical retention path while maintaining ease of assembly through simple snap-in behavior of the rigid shaft features.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using a deformable clip to hold the axle, the invention inverts the approach by having the rigid axle shaft contain features (grooves and ledges) that actively engage and lock onto the limb structure. The retention mechanism is built into the axle itself rather than being a separate resilient element.

Inventive Principle:
Principle #13The other way round (Inversion)

2Ease of manufacture

If the axle has a predetermined length greater than the limb width allowing grooved end portions to protrude, then E-clips can be installed, but precision in locating the axle and rotating member with respect to limb members is limited

Engineering Contradiction:
Improvesimple axle constructionVSAvoidprecision in locating axle and rotating member
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The invention introduces bearing members as intermediary elements between the axle shaft and the limb. These bearing members provide precise locating surfaces and positioning features that define the exact location and orientation of the rotating member relative to the limb, eliminating the need for the axle shaft itself to provide precise positioning.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention segments the axle assembly into distinct functional components: the shaft provides structural support and retention engagement, while separate bearing members provide precise positioning and rotation support. This segmentation allows each component to be optimized for its specific function without compromise.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If a single groove at each end of the axle accepts a retaining clip, then the structure is simple, but the arrangement is not secure enough against impact loads

Engineering Contradiction:
Improvesimplicity of axle structureVSAvoidresistance to impact loads
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The invention merges multiple retention features (grooves and ledges) directly into the axle shaft structure, creating an integrated retention system that combines the simplicity of a single-piece shaft with the security of multiple engagement points. The grooves and ledges work together to prevent both axial and radial movement under impact loads.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS9528788B2Archery bow axle with fastener
Publication Date: 2016.12.27 MCP IP LLC
  • US9528788B2 patent drawing
  • US9528788B2 patent drawing
  • US9528788B2 patent drawing

AI summary

In at least one embodiment, an archery bow comprises a limb and an axle assembly supported by the limb. The axle assembly comprises a shaft having a threaded portion and a fastener arranged to engage the threaded portion.