Area Isolation System Using Radio Frequency Zone Interception

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Solution Overview

Problem

Current remote operation systems for machines in mining and earth-moving industries lack effective area isolation and machine identification, leading to safety concerns and inefficiencies in managing machine operations within challenging environments.

Innovation Solution

An area isolation system (AIS) is implemented, utilizing barriers with control panels and remote shutdown modules, which communicate via short-range transceivers to identify and locate machines, and automatically shut them down if an unknown incursion is detected, ensuring safe operation and preventing unauthorized access or machine escape.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If remote operation systems are implemented to reduce on-site operators, then safety is improved, but area isolation and machine identification capabilities deteriorate

Engineering Contradiction:
ImprovesafetyVSAvoidarea isolation and machine identification
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent introduces barrier control panels with short-range transceivers as intermediary devices between the remote operator station and machines. These panels establish defined radio frequency zones that act as virtual barriers, providing machine identification and area isolation capabilities without requiring physical presence at the worksite. The intermediary transceivers transmit unique machine identifiers and maintain zone boundaries, resolving the information loss problem while preserving remote operation safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces physical mechanical barriers and manual identification systems with electronic and electromagnetic fields. Short-range radio frequency transceivers create invisible electronic barriers that automatically identify and track machines using unique identifiers. This substitution eliminates the need for physical checkpoint personnel while maintaining area isolation and machine recognition, directly addressing the safety versus information loss contradiction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If physical barriers are used to isolate work areas, then area isolation is improved, but device complexity and operational efficiency deteriorate

Engineering Contradiction:
Improvearea isolationVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex physical barrier structures with simple radio frequency transceiver systems. Instead of deploying and managing physical walls, gates, or checkpoints, the system uses electromagnetic fields defined by transceivers at barrier locations. These electronic barriers provide equivalent isolation functionality with minimal physical infrastructure, reducing device complexity while maintaining reliable area isolation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The barrier control panels serve multiple functions simultaneously: they define area boundaries, identify machines using unique identifiers, control access to work zones, and communicate with remote operator stations. This multi-functionality consolidates what would otherwise require separate physical systems into a single integrated device, reducing overall system complexity while maintaining robust area isolation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of information

If multiple barriers and control panels are deployed to manage multiple machines, then area isolation and machine identification are improved, but device complexity and cost increase

Engineering Contradiction:
Improvemachine identificationVSAvoiddevice complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent uses radio frequency signals as informational copies to represent physical machine presence and identity. Each machine carries a unique identifier that is transmitted wirelessly, creating a digital copy of the machine's identity that can be recognized without physical inspection. This copying approach allows multiple machines to be identified and tracked simultaneously using simple transceiver pairs at each barrier, avoiding the need for complex recognition systems.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces complex mechanical identification systems with electromagnetic communication. Instead of using physical tags, barcodes, or manual registration, machines are identified through wireless radio frequency transmissions of unique identifiers. This substitution enables scalable machine tracking across multiple barriers without proportionally increasing system complexity, as each transceiver pair operates independently using the same simple identification protocol.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The AIS enhances safety by ensuring only authorized machines operate within designated areas and prevents accidents by identifying and isolating unknown entities, thereby maintaining a secure and controlled work environment.

Implementation Method 1

The RSM short-range transceiver may be configured to send signals indicative of the RSM unique identifier to the BCP short-range transceiver when a machine radio zone associated with the RSM short-range transceiver intercepts with a BCP radio zone associated with the BCP short-range transceiver

Methodology Applied
Scientific EffectRadio frequency electromagnetic wave transmission: Electromagnetic Induction

Data Source

PatentUS9864375B1Area isolation system
Publication Date: 2018.01.09 CATERPILLAR INC
  • US9864375B1 patent drawing
  • US9864375B1 patent drawing
  • US9864375B1 patent drawing

AI summary

An area isolation system (AIS) is provided. The AIS may include a barrier adjacent to a work area, a barrier control panel (BCP) operatively connected to and disposed proximate the barrier, the BCP including a BCP controller in communication with a BCP short-range transceiver, the BCP controller configured to control the barrier, and a machine configured to autonomously operate within the work area. The machine may include a remote shutdown module (RSM) having an RSM controller in communication with an RSM short-range transceiver, and an RSM unique identifier preprogrammed into a memory associated with the RSM controller. The RSM short-range transceiver may be configured to send signals indicative of the RSM unique identifier to the BCP short-range transceiver when a machine radio zone associated with the RSM short-range transceiver intercepts with a BCP radio zone associated with the BCP short-range transceiver.