Stretchable Arm Electrode Sleeve for Compression and Alignment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electrode sleeves for neuromuscular electrical stimulation and electromyography face challenges such as difficulty in donning, alignment, maintenance, achieving a good fit, and ensuring robust electrical contact, particularly for users with impaired dexterity or those using the device alone.

Innovation Solution

A stretchable fabric sleeve with integrated electrodes and assistive features like thumb loops, zippers, and optional secondary tensioners, designed to provide consistent compression and alignment, ensuring reliable electrical contact and ease of use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a stretchable fabric sleeve is used, then ease of donning and fit are improved, but maintaining consistent compression and alignment becomes more difficult

Engineering Contradiction:
Improveease of donningVSAvoidconsistent compression and alignment
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The sleeve is divided into multiple size segments (small, medium, large, extra large) with specific circumference ranges. Each size is designed to fit specific arm circumference measurements, ensuring that the sleeve provides appropriate compression and alignment for different user sizes while maintaining ease of donning through the stretchable fabric construction.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If surface electrodes are used for non-invasive stimulation, then user comfort and willingness to use are improved, but robust electrical contact becomes more difficult to achieve

Engineering Contradiction:
Improveuser comfort and willingness to useVSAvoidrobust electrical contact
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The inner sleeve surface is differentiated into electrode regions with conductive material and non-electrode regions with non-conductive material. The electrode regions are specifically positioned to contact skin at locations requiring electrical stimulation or EMG measurement, while maintaining overall user comfort through the soft fabric construction. This local differentiation ensures robust electrical contact where needed without compromising overall comfort.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The sleeve incorporates composite material construction combining stretchable fabric with conductive materials in electrode regions. The conductive material is integrated into the fabric structure to create regions that maintain electrical contact with the skin while the surrounding non-conductive fabric provides comfort and isolation. This composite approach enables reliable electrical contact for surface electrodes without sacrificing user comfort.

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If the sleeve is designed to be stretchable for comfort, then ease of operation is improved, but manufacturing precision becomes more challenging

Engineering Contradiction:
Improvecomfort and fitVSAvoidalignment and compression consistency
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The sleeve is pre-formed with specific dimensional characteristics for each size (small, medium, large, extra large) with predetermined circumference ranges. The electrode regions are pre-positioned at specific locations and orientations during manufacturing. This preliminary preparation ensures that when the stretchable sleeve is donned, the electrodes align correctly with target muscle groups and provide consistent compression without requiring complex real-time adjustments.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sleeve ensures robust and continuous electrical contact, facilitates easy donning, and maintains alignment, enhancing the usability and effectiveness of neuromuscular electrical stimulation and electromyography applications.

Implementation Method 1

The sleeve is sized and shaped to be worn on a human arm, and comprises a stretchable fabric

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12527951B2Stretchable fabric sleeve for functional electrical stimulation and/or electromyography
Publication Date: 2026.01.20 BATTELLE MEMORIAL INST
  • US12527951B2 patent drawing
  • US12527951B2 patent drawing
  • US12527951B2 patent drawing

AI summary

A device for functional electrical stimulation (FES), neuromuscular electrical stimulation (NMES), and/or in receiving electromyography (EMG) signals includes a sleeve and electrodes. The sleeve is sized and shaped to be worn on a human arm, and comprises a stretchable fabric The sleeve has a distal end disposed on or adjacent a wrist of the human arm when the sleeve is worn on the human arm and a proximal end opposite from the distal end. The electrodes are secured with the sleeve and positioned to contact skin of the human arm when the sleeve is worn on the human arm. The sleeve may include an inner sleeve contact with the skin and an outer sleeve disposed over the inner sleeve. The inner sleeve has openings in which the electrodes are disposed.