Vehicle Seat Armrest Free Play Adjustment Mechanism

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Solution Overview

Problem

Existing vehicle seat and armrest assemblies experience free play movement when the armrest is in the storage position due to manufacturing tolerances, which can lead to undesirable movement during vehicle acceleration or deceleration.

Innovation Solution

A free play adjustment mechanism with a threaded adjustment actuator is introduced to minimize or eliminate the space between the locking pin and the frame, ensuring secure retention of the armrest in the storage position by adjusting the position of a movable element relative to the frame.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a retainer mechanism with frictional engagement or lock is used to prevent armrest movement, then the armrest is securely held in place, but free play movement still occurs due to manufacturing tolerances and the retainer mechanism cannot completely eliminate the space between components

Engineering Contradiction:
Improvearmrest retentionVSAvoidfree play elimination
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent adjusts the position of the movable element along the guide surface by modifying the geometric parameters of the assembly, specifically the distance between the locking pin and the movable element. This allows elimination of free play while maintaining secure retention, resolving the contradiction between reliability and manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the movable element is positioned to eliminate free play space, then manufacturing precision is improved, but the complexity of adjusting and positioning the components increases

Engineering Contradiction:
Improvefree play eliminationVSAvoidadjustment mechanism
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The retainer mechanism itself serves the dual function of securing the armrest and eliminating free play. The movable element's position is adjusted through the existing locking mechanism without requiring separate adjustment devices, thereby reducing overall device complexity while achieving precise positioning.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If the space between the movable element and locking pin is reduced, then free play movement is eliminated, but the difficulty of detecting and measuring the precise position increases

Engineering Contradiction:
Improvespace minimizationVSAvoidposition measurement
Core Design Contradiction:
Manufacturing precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The guide surface acts as an intermediary element that provides a defined geometric relationship between the movable element and the locking pin. This intermediary structure facilitates precise positioning and makes the relationship between components measurable and detectable, even when the space between them is minimized.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mechanism effectively eliminates free play movement, providing a secure and stable armrest position during storage, enhancing safety and comfort by preventing unintended movement during vehicle operations.

Implementation Method 1

The free play adjustment mechanism may include an adjustment actuator having a threaded outer surface that cooperates with a correspondingly threaded inner surface of an aperture extending through the frame.

Methodology Applied
Scientific EffectThreaded mechanism: Screw

Data Source

PatentUS11285849B2Vehicle seat and armrest assembly with free play minimization mechanism
Publication Date: 2022.03.29 LEAR CORP
  • US11285849B2 patent drawing
  • US11285849B2 patent drawing
  • US11285849B2 patent drawing

AI summary

A seat and armrest assembly includes a seat including a frame having a movable element that is supported on the frame in a position. An armrest is supported on the frame and is movable relative to the seat between a first position and a second position. The armrest includes a locking pin that is disposed adjacent to the movable element of the frame to retain the armrest in the first position. A free play adjustment mechanism is provided to adjust the position of the movable element relative to the frame to minimize or eliminate space between the movable element and the locking pin. The free play adjustment mechanism includes an adjustment actuator having a threaded outer surface that cooperates with a correspondingly threaded inner surface of an aperture extending through the frame.