Aroma-Infused Coffee Beans via Reduced-Alcohol Beverage Infusion

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Solution Overview

Problem

Current methods for preparing aroma-infused coffee beans often rely on artificial flavor compounds or high ethanol content, which are undesirable for consumers seeking authentic, premium flavors and low levels of contaminants like ethyl carbamate.

Innovation Solution

A method involving the reduction of ethanol content in aromatic alcoholic beverages to below 1 wt.% to create a reduced-alcohol version, which is then infused into coffee beans and roasted to produce aroma-infused coffee beans with low ethyl carbamate levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If high ethanol content alcoholic beverage is used to infuse coffee beans, then desirable aromatic flavors are achieved, but ethyl carbamate contamination increases

Engineering Contradiction:
Improvearomatic flavor infusionVSAvoidethyl carbamate contamination
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and removes ethanol from the alcoholic beverage through distillation or other separation techniques, retaining the aromatic flavor compounds while eliminating the harmful ethyl carbamate formation source. This allows infusion of coffee beans with aromatic flavors without the associated contamination risk.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the ethanol concentration parameter of the infusing liquid from high (typical alcoholic beverage levels) to low or zero (after removal), while maintaining the aromatic flavor profile. This parameter change prevents ethyl carbamate formation during the infusion and roasting processes.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If artificial flavor compounds are used to create aromatic coffee beans, then flavor variety is achieved, but authenticity and premium quality perception are reduced

Engineering Contradiction:
Improveflavor varietyVSAvoidauthenticity and premium quality
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent uses reduced-alcohol alcoholic beverages as an intermediary medium to transfer authentic aromatic flavors from the beverage to the coffee beans. This intermediary approach maintains the premium, authentic character of the flavors while avoiding direct use of artificial flavor compounds.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the alcohol content parameter of the infusing liquid to be reduced or eliminated, while preserving the aromatic flavor profile. This creates a natural bridge between traditional alcoholic beverage flavors and coffee infusion, maintaining authenticity without requiring artificial flavor additives.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If ethanol content is reduced in alcoholic beverage before infusion, then ethyl carbamate levels are lowered, but aromatic flavor intensity may be reduced

Engineering Contradiction:
Improveethyl carbamate levelsVSAvoidaromatic flavor intensity
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The patent selectively removes ethanol from the alcoholic beverage while retaining the aromatic flavor compounds. This separation allows the infusion process to deliver full aromatic flavor intensity without the ethanol that leads to ethyl carbamate formation, resolving the trade-off between safety and flavor quality.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the creation of coffee beans with desirable whisky aromas without unwanted contaminants, achieving a pleasant flavor profile and significantly reducing ethyl carbamate levels to below 0.3 mg/kg.

Implementation Method 1

infusing reduced-alcohol aromatic alcoholic beverage into the coffee beans

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

roasting the infused coffee beans to yield aroma-infused roasted coffee beans

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentEP4304368B1Aroma-infused coffee beans
Publication Date: 2024.10.30 SOCIETE DES PRODUITS NESTLE SA

AI summary

The present invention relates to a method for preparing aroma-infused coffee beans.Further aspects of the invention are roasted aromatic alcoholic beverage-infusedcoffee beans having low levels of ethyl carbamate, as well as the use of reduced-alcohol aromatic alcoholic beverage to infuse coffee beans.