Aromatic Alkane-Core Monomers for Volume Bragg Gratings

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Solution Overview

Problem

Conventional holographic photopolymer systems face issues such as uncontrolled polymerization and diffusion leading to reduced diffraction efficiency, noise gratings, and limited storage capacity due to solvent use and reaction between matrix precursors and photoactive monomers, which affect the clarity and strength of stored holograms.

Innovation Solution

A compound of Formula I with a substituted alkyl core and aryl substituent, comprising polymerizable or crosslinkable groups, is used in a resin mixture to control polymerization and diffusion, enhancing refractive index contrast and storage capacity by forming a volume Bragg grating with a Q parameter greater than or equal to 1.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional photopolymer systems use high monomer concentration and high light intensity to maximize polymerization, then chain length and degree of polymerization are maximized, but Bragg detuning values increase and diffraction efficiency decreases

Engineering Contradiction:
Improvedegree of polymerizationVSAvoidBragg detuning
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent divides the photopolymer system into two separate components: a pre-formed polymeric matrix and a photoactive monomer solution. This segmentation allows the matrix to be optimized for mechanical stability and holographic performance while the monomer concentration can be independently controlled for polymerization, resolving the contradiction between maximizing polymerization and maintaining Bragg detuning.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies preliminary action by pre-forming the polymeric matrix before holographic recording. The matrix is prepared in advance with controlled polymerization, and only then is the photoactive monomer introduced and exposed to light for holographic recording. This preliminary preparation allows optimal conditions to be established before the actual holographic process.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If polymerization and diffusion occur simultaneously in exposed areas, then monomer polymerizes in exposed regions creating refractive index change, but unbound polymers diffuse out of exposed regions blurring fringes and reducing diffraction efficiency

Engineering Contradiction:
Improverefractive index changeVSAvoiddiffraction efficiency
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-forming the polymeric matrix before holographic recording. The matrix is prepared in advance with controlled polymerization, and only then is the photoactive monomer introduced and exposed to light for holographic recording. This preliminary preparation allows optimal conditions to be established before the actual holographic process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses the pre-formed polymeric matrix as an intermediary that provides a stable framework for holographic recording. This matrix acts as a mediator that prevents polymer diffusion while allowing controlled monomer polymerization, thereby maintaining fringe sharpness and diffraction efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If solvent is used to deposit matrix material onto substrate, then material can be applied, but thickness is limited to about 150 μm due to solvent evaporation requirements

Engineering Contradiction:
Improvematerial depositionVSAvoidmaterial thickness
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The patent extracts and eliminates the solvent from the matrix material formulation. By using a solvent-free approach where the polymeric matrix is pre-formed without requiring solvent evaporation, the thickness limitation is removed, allowing thicker materials to be deposited without compromising material stability or causing void formation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the physical state and composition parameters of the matrix material by formulating it as a solvent-free pre-formed polymer. This parameter change eliminates the evaporation constraint that previously limited material thickness to 150 μm, enabling thicker layers to be used for increased storage capacity.

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If matrix precursor and photoactive monomer are used together, then holographic recording can be performed, but reaction between precursors reduces refractive index contrast and affects hologram strength

Engineering Contradiction:
Improveholographic recordingVSAvoidrefractive index contrast
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent divides the photopolymer system into two separate components: a pre-formed polymeric matrix and a photoactive monomer solution. This segmentation allows the matrix to be optimized for mechanical stability and holographic performance while the monomer concentration can be independently controlled for polymerization, resolving the contradiction between maximizing polymerization and maintaining Bragg detuning.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses the pre-formed polymeric matrix as an intermediary that provides a stable framework for holographic recording. This matrix acts as a mediator that prevents polymer diffusion while allowing controlled monomer polymerization, thereby maintaining fringe sharpness and diffraction efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves the diffraction efficiency and storage capacity of holograms by controlling polymerization and diffusion, reducing noise gratings, and maintaining refractive index contrast, thereby enhancing the clarity and strength of recorded holograms.

Implementation Method 1

a photoinitiator (which promotes the polymerization of the monomer upon exposure to light)

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Implementation Method 2

monomer from the dark, unexposed regions of the material diffuses to the exposed regions

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

The polymerization and resulting diffusion create a refractive index change, referred to as Δn, thus forming the hologram

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11780819B2Aromatic substituted alkane-core monomers and polymers thereof for volume Bragg gratings
Publication Date: 2023.10.10 META PLATFORMS TECHNOLOGIES LLC
  • US11780819B2 patent drawing
  • US11780819B2 patent drawing
  • US11780819B2 patent drawing

AI summary

The disclosure provides recording materials including aromatic substituted alkane-core derivatized monomers and polymers for use in volume Bragg gratings, including, but not limited to, volume Bragg gratings for holography applications. Several structures are disclosed, including Formula I. When used in Bragg gratings applications, the monomers and polymers disclosed lead to materials with higher refractive index, low birefringence, and high transparency. The disclosed derivatized monomers and polymers can be used in any volume Bragg gratings materials, including two-stage polymer materials where a matrix is cured in a first step, and then the volume Bragg grating is written by way of a second curing step of a monomer.