Aromatic Amine Fuel Additive for Octane Improvement

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Solution Overview

Problem

There is a need for fuel additives that can significantly increase the octane number of spark-ignition internal combustion engine fuels, particularly for high compression ratio engines with supplemental pressure boosting, while minimizing toxicity and compatibility issues associated with existing metallic and non-metallic octane improvers.

Innovation Solution

A fuel composition comprising an octane-boosting additive with a chemical structure featuring a 6-membered aromatic ring sharing adjacent aromatic carbon atoms with a 6- or 7-membered saturated heterocyclic ring, where the heterocyclic ring includes a nitrogen atom bonded to form a secondary amine, effectively increasing the research octane number (RON) and reducing auto-ignition propensity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If tetraethyl lead (TEL) or other organometallic compounds are used as octane improvers, then the octane number is significantly increased, but toxicity and environmental damage occur

Engineering Contradiction:
Improveoctane numberVSAvoidtoxicity
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by replacing metallic compounds with non-metallic aromatic amine compounds. Specifically, it uses compounds like N-methyl aniline and other aromatic amines that provide octane improvement without the toxic metallic content, thereby maintaining the improving feature while eliminating the worsening feature

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs conventional, well-understood aromatic amine compounds that are easier to handle and less hazardous than metallic alternatives. These compounds can be effectively used and then degraded without the persistent environmental concerns associated with heavy metals, aligning with the principle of using less problematic materials

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Manufacturing precision

If N-methyl aniline (NMA) is used as an octane improver, then the octane number is increased, but toxic effects occur and high treat rates (1.5 to 2%) are required

Engineering Contradiction:
Improveoctane numberVSAvoidtreat rate
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The patent modifies the chemical structure parameters by using aromatic amine compounds with optimized molecular weights and structures. The preferred compounds have molecular weights of 100-200 g/mol with specific aromatic ring configurations that enhance octane improvement efficiency, allowing lower treat rates of 0.5-1.5% while maintaining effectiveness

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite aromatic amine structures combining specific aromatic rings with amine functional groups. This composite molecular structure provides synergistic effects that enhance octane improvement per unit of additive, reducing the required treat rate compared to simpler aromatic compounds

Inventive Principle:
Principle #40Composite materials

3Manufacturing precision

If oxygenates (ethers and alcohols) are used as octane improvers, then the octane number is increased, but energy density is reduced and high treat rates are required

Engineering Contradiction:
Improveoctane numberVSAvoidenergy density
Core Design Contradiction:
Manufacturing precisionVSUse of energy by moving object

Solution Approach 1:

The patent changes the chemical composition by selecting aromatic amine compounds with higher carbon-to-hydrogen ratios and specific molecular structures that maintain or improve energy density. These compounds contain aromatic rings with delocalized electrons that provide high energy content while delivering octane improvement, unlike oxygenates that replace high-energy C-H bonds with lower-energy C-O bonds

Inventive Principle:
Principle #35Parameter changes

4Power

If high compression ratios are used in spark-ignition engines, then engine efficiency is improved, but knock and auto-ignition occur

Engineering Contradiction:
Improveengine efficiencyVSAvoidknock
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by adding aromatic amine octane improvers to the fuel before combustion. These compounds chemically inhibit the auto-ignition of end gas through their molecular structure, preventing knock and super-knock events before they can occur, thereby allowing the engine to safely operate at high compression ratios without the harmful effects

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentEP3414305B1Fuel compositions
Publication Date: 2022.06.15 BP OIL INT LTD
  • EP3414305B1 patent drawingFigure 1a~1b
  • EP3414305B1 patent drawingFigure 1c
  • EP3414305B1 patent drawingFigure 2a

AI summary

A fuel composition for a spark-ignition internal combustion engine comprises an additive having a chemical structure comprising a 6-membered aromatic ring sharing two adjacent aromatic carbon atoms with a 6- or 7-membered saturated heterocyclic ring, the 6- or 7-membered saturated heterocyclic ring comprising a nitrogen atom directly bonded to one of the shared carbon atoms to form a secondary amine and an atom selected from oxygen or nitrogen directly bonded to the other shared carbon atom, the remaining atoms in the 6- or 7-membered heterocyclic ring being carbon. The additive increases the octane number of the fuel, thereby improving the auto-ignition characteristics of the fuel.