Aromatic Liquid Crystal Polyester Terminal Group Control

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Solution Overview

Problem

Wholly aromatic liquid crystalline polyesters used in electronics and electronics-related applications face challenges with insufficient fog resistance, metal adhesion properties, and creep resistance, which are crucial for heat-generating components and insert molding processes.

Innovation Solution

A wholly aromatic liquid crystalline polyester with specific terminal groups and structural units, including a hydroquinone-derived structural unit content of 2.0 to 15.0 mole percent, and a ratio of terminal hydroxyl and acetyl groups to terminal carboxyl groups in the range of 1.05 to 2.00, along with an absolute number-average molecular weight of 5000 to 25000, is developed to enhance fog resistance, metal adhesion, and creep resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If liquid crystalline polyester is used for heat-generating components and insert molding, then thermal stability and high thermal dimension accuracy are improved, but metal adhesion property becomes insufficient

Engineering Contradiction:
Improvethermal stabilityVSAvoidmetal adhesion property
Core Design Contradiction:
TemperatureVSStrength

Solution Approach 1:

The patent changes the chemical composition parameters of the liquid crystalline polyester by incorporating specific terminal groups (carboxyl, hydroxyl, and acetyl groups in controlled ratios) and hydroquinone-derived structural units (2-15 mole percent). This compositional parameter adjustment enables the polymer to achieve both thermal stability and improved metal adhesion property simultaneously, resolving the contradiction between these two properties.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If liquid crystalline polyester contacts heat-generating metal parts, then thermal dimension accuracy is improved, but fog resistance deteriorates due to gas evolution

Engineering Contradiction:
Improvethermal dimension accuracyVSAvoidfog resistance
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful gas evolution problem into a beneficial solution by carefully selecting terminal group compositions. The controlled presence of carboxyl, hydroxyl, and acetyl groups in specific ratios minimizes acetic acid vapor evolution during heating while maintaining thermal dimension accuracy. This transforms the harmful fogging effect into a controlled process with reduced harmful emissions.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Temperature

If conventional liquid crystalline polyester is used, then basic thermal properties are achieved, but fog resistance, metal adhesion property and creep resistance remain insufficient

Engineering Contradiction:
Improvebasic thermal propertiesVSAvoidfog resistance, metal adhesion property and creep resistance
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent creates a composite molecular structure within the liquid crystalline polyester by combining multiple functional units: hydroquinone-derived structural units (2-15 mole percent), terminal carboxyl groups, terminal hydroxyl groups, and terminal acetyl groups in controlled ratios. This composite structure integrates multiple functions into a single material system, simultaneously achieving basic thermal properties along with improved fog resistance, metal adhesion property, and creep resistance.

Inventive Principle:
Principle #40Composite materials

4Stability of the object's composition

If terminal group structures are controlled for thermal curing and hydrolysis resistance, then thermal stability is improved, but metal adhesion property and fog resistance become insufficient

Engineering Contradiction:
Improvethermal stabilityVSAvoidmetal adhesion property and fog resistance
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent applies local quality by creating specific terminal group distributions at the molecular level. Rather than uniform composition throughout, the invention places specific functional groups (carboxyl, hydroxyl, acetyl) at terminal positions with controlled ratios. This localized functional group arrangement at the chain ends provides enhanced metal adhesion property and fog resistance while maintaining overall thermal stability of the bulk material.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP2546277B1Wholly aromatic liquid crystal polyester and method for manufacturing same
Publication Date: 2014.05.21 TORAY INDUSTRIES INC
  • EP2546277B1 patent drawingFigure 1
  • EP2546277B1 patent drawing
  • EP2546277B1 patent drawing

AI summary

The invention provides wholly aromatic liquid crystalline polyester containing 2.0 to 15.0 mole percent of a hydroquinone-derived structural unit relative to a total amount of structural units. The wholly aromatic liquid crystalline polyester has sum of an amount (a) of terminal hydroxyl group and an amount (b) of terminal acetyl group in a range of 50 to 350 equivalents/ (g·10-6), and has a ratio [(a)+(b)]/(c) of the sum of the amount (a) of terminal hydroxyl group and the amount (b) of terminal acetyl group to an amount (c) of terminal carboxyl group in a range of 1.05 to 2.00.