Antireflective Coating with Fused Aromatic Rings for EUV Lithography

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Solution Overview

Problem

In microlithography, existing antireflective coatings fail to adequately address back reflection issues from highly reflective substrates, leading to thin film interference and reflective notching, which distort image uniformity and cause line width variations, especially in extreme ultraviolet (EUV) lithography processes.

Innovation Solution

A novel organic spin coatable antireflective coating composition comprising a polymer with 3 or more fused aromatic rings and an aliphatic moiety, which self-crosslinks or crosslinks with additives, providing high carbon content and etch resistance, reducing reflections and enhancing pattern transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional antireflective coatings are used, then back reflection is reduced, but thin film interference and reflective notching still occur causing image distortion and line width variations

Engineering Contradiction:
Improveback reflectionVSAvoidimage uniformity and line width
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent changes the chemical composition parameters of the antireflective coating by incorporating polymers with 3 or more fused aromatic rings in the backbone. This structural modification increases carbon content and alters optical properties, enabling the coating to reduce reflections more effectively while maintaining image uniformity and preventing line width variations in EUV lithography processes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite antireflective coating system by combining polymers with fused aromatic rings and aliphatic moieties. This composite structure provides both high carbon content for reflection reduction and controlled etch resistance, resolving the contradiction between reflection control and image precision.

Inventive Principle:
Principle #40Composite materials

2Strength

If the antireflective coating has high carbon content for etch resistance, then pattern transfer is enhanced, but intermixing with photoresist may increase

Engineering Contradiction:
Improveetch resistanceVSAvoidinterface stability between coating and photoresist
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by designing the polymer with distinct regions: fused aromatic rings providing high carbon content and etch resistance in specific segments, while aliphatic moieties provide compatibility and reduce intermixing at the interface with photoresist. This localized functional distribution resolves the contradiction between etch resistance and interface stability.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If existing photoresist systems are used for miniaturization, then resolution is improved, but sophisticated multilevel systems are required increasing process complexity

Engineering Contradiction:
ImproveresolutionVSAvoidmultilevel system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The antireflective coating with fused aromatic ring polymers serves multiple functions simultaneously: it provides reflection control, enhances etch resistance for better pattern transfer, and maintains interface stability. This multi-functionality reduces the need for additional specialized layers, simplifying the overall lithographic process while maintaining high resolution.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves high resolution image transfer with high aspect ratio and minimal intermixing, improving lithographic performance by reducing reflections and maintaining film quality, even under extreme UV exposure.

Implementation Method 1

The present invention relates to an absorbing antireflective coating composition comprising a polymer with 3 or more fused aromatic rings in the backbone of the polymer

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 2

The antireflective coating is cured to prevent intermixing between the antireflective coating and the photoresist

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Data Source

PatentUS8017296B2Antireflective coating composition comprising fused aromatic rings
Publication Date: 2011.09.13 MERCK PATENT GMBH
  • US8017296B2 patent drawing
  • US8017296B2 patent drawing
  • US8017296B2 patent drawing

AI summary

The present invention relates to an organic spin coatable antireflective coating composition comprising a polymer comprising at least one unit with 3 or more fused aromatic rings in the backbone of the polymer and at least one unit with an aliphatic moeity in the backbone of the polymer. The invention further relates to a process for imaging the present composition.