Multi-element Array Footprint Layout for Compact Termination

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Solution Overview

Problem

There is a need for electronic components with increased functionality and capacitance value in a smaller footprint to efficiently occupy less space on a circuit board, while also providing adequate termination structures for connection to external circuitry.

Innovation Solution

A multi-element array with a rectangular configuration and a footprint layout that includes a plurality of stacked dielectric-electrode layers, where each element electrode has a lead for termination to one side surface, allowing for efficient application and location of termination structures, and a varistor array providing differential mode and common mode transient voltage surge protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple elements are stacked in a multilayer ceramic device to increase functionality, then the number of elements increases, but the device complexity and termination structure requirements increase

Engineering Contradiction:
Improvenumber of elementsVSAvoidtermination structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

Multiple element electrodes are combined into a single common termination structure on the side surface, allowing multiple elements to share a common electrical connection point and reducing the number of separate termination structures needed

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The common termination structure serves multiple functions by providing a shared electrical connection for multiple element electrodes, thereby reducing overall device complexity while maintaining multiple functional elements

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Quantity of substance

If element electrodes are terminated to end surfaces, then termination is achieved, but the footprint area increases

Engineering Contradiction:
Improvenumber of elementsVSAvoidfootprint area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The termination location is moved from the end surfaces to the side surfaces of the device, utilizing a different spatial dimension for termination structures and thereby reducing the footprint area required on the circuit board

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If more elements are packed in a smaller size, then the footprint is reduced, but the termination structure application becomes more difficult

Engineering Contradiction:
Improvefootprint areaVSAvoidtermination structure application
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

Multiple element electrodes are merged into a common termination structure that can be applied to the side surface in a single operation, making termination structure application easier despite high element density

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The termination structures are concentrated on the side surfaces rather than distributed across end surfaces, creating localized termination zones that are easier to manufacture and apply

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS8699204B2Element array and footprint layout for element array
Publication Date: 2014.04.15 KYOCERA AVX COMPONENTS CORP
  • US8699204B2 patent drawing
  • US8699204B2 patent drawing
  • US8699204B2 patent drawing

AI summary

An element array and a footprint layout for an element array are disclosed. The element array can have a rectangular configuration defining two side surfaces and two end surfaces. The element array can include a plurality of stacked dielectric-electrode layers. One dielectric-electrode layer can include a plurality of element electrodes, such as eight element electrodes. Each of the plurality of element electrodes forms a part of an individual element for the element array. The element array device can further include a common electrode. The common electrode is used as part of each of the individual elements for the element array. The common electrode can include a lead for termination to one of the two end surfaces of the element array or, in a particular embodiment, to one of the two side surfaces of the element array.