Array Substrate Capacitance Measurement Structure

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Solution Overview

Problem

The capacitance of storage capacitors in liquid crystal display panels with integrated color filter layers is unstable due to temperature-dependent dielectric constants, making it challenging to meet manufacturing requirements.

Innovation Solution

A structure comprising a first and second conductive region, with measurement regions connected to them, is formed on the array substrate to measure capacitance, allowing for the calculation of capacitance values based on overlapping areas and dielectric constants, ensuring accurate capacitance determination for sub-pixel capacitors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If color filter layer is integrated into the array substrate, then positioning error is eliminated and resolution is improved, but capacitance stability deteriorates due to temperature-dependent dielectric constant changes

Engineering Contradiction:
Improvepositioning accuracyVSAvoidcapacitance stability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent divides the array substrate into multiple measurement regions, each containing test conductive regions and measurement electrodes. By segmenting the measurement process into multiple localized areas, the system can capture temperature-dependent capacitance variations across different regions and compensate for instability through comparative analysis.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent measures capacitance at multiple temperature points and uses the temperature coefficient of capacitance to compensate for temperature-induced variations. By changing the measurement parameters (temperature, frequency) and analyzing the relationships, the system can distinguish between temperature effects and actual capacitance changes, thereby improving reliability.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If color filter layer is integrated into the array substrate, then aperture ratio is improved, but capacitance measurement accuracy deteriorates due to dielectric constant variability

Engineering Contradiction:
Improveaperture ratioVSAvoidcapacitance measurement accuracy
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The patent performs preliminary measurements at multiple temperature points before final capacitance determination. By conducting preliminary characterization of the temperature-dependent dielectric constant and storing this data, the system can later compensate for temperature effects during actual measurements, improving measurement accuracy despite the integrated color filter structure.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements a feedback mechanism where capacitance measurements from test regions are used to determine temperature coefficients, which then feed back into the measurement algorithm to compensate for temperature effects in subsequent measurements. This closed-loop approach continuously improves measurement precision.

Inventive Principle:
Principle #23Feedback

3Ease of manufacture

If traditional alignment method is used between color filter substrate and array substrate, then manufacturing process is simpler, but positioning error occurs reducing resolution

Engineering Contradiction:
Improvealignment process simplicityVSAvoidpositioning accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent merges the color filter layer directly into the array substrate structure, eliminating the separate color filter substrate and alignment process. By combining these functions into a single integrated structure, the patent achieves both improved positioning accuracy (no alignment error) and maintains manufacturing feasibility through the integrated fabrication process.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method provides stable capacitance measurements, enabling quality assessment and performance analysis of liquid crystal display panels by determining capacitance values accurately, thus improving manufacturing processes.

Implementation Method 1

a capacitance of a storage capacitor that is formed by a storage electrode and a pixel electrode is not stable

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

since the dielectric constant of the color filter layer would change with temperature

Methodology Applied
Scientific EffectDielectric constant: Dielectric Permittivity

Data Source

PatentUS9678398B2Structure and method for obtaining capacitance in array substrate
Publication Date: 2017.06.13 TCL CHINA STAR OPTOELECTRONICS TECHNOLOGY CO LTD
  • US9678398B2 patent drawing
  • US9678398B2 patent drawing
  • US9678398B2 patent drawing

AI summary

A structure and a method for obtaining capacitance in an array substrate are disclosed. The structure comprises a first conductive region, arranged in a same layer as a first conductive layer of said array substrate; a second conductive region, arranged in a same layer as a second conductive layer of said array substrate, wherein said second conductive region overlaps with said first conductive region partly or totally; a first measurement region, connected with said first conductive region; and a second measurement region, connected with said second conductive region. The capacitance of the corresponding capacitor of the sub pixel can be detected by the structure, thereby providing data basis for judging the performance and quality of the sub pixel and the liquid crystal display panel.