Array Substrate Dummy Line Masking for Fan-out Visibility

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Solution Overview

Problem

Existing OLED display technologies face challenges in optimizing the arrangement of data lines, fan-out leads, and dummy lines, which affects the display's efficiency and visibility of the fan-out leads.

Innovation Solution

The proposed array substrate design includes a substrate with specific arrangements of data lines, fan-out leads, and dummy lines, where the dummy lines are strategically placed to reduce macroscopic visibility and improve the display's uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fan-out leads are arranged in the display region to connect data lines, then electrical connection is achieved, but macroscopic visibility of the leads increases affecting display uniformity

Engineering Contradiction:
Improveelectrical connectionVSAvoidmacroscopic visibility
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

Dummy lines are introduced as intermediary elements that fill the gaps between fan-out leads and other wiring structures. These dummy lines match the appearance and electrical characteristics of functional leads but do not carry signals, effectively masking the visibility of fan-out leads while maintaining proper electrical connections throughout the display region.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies different wiring configurations in different regions: in regions where fan-out leads are present, dummy lines are strategically placed to match and mask them; in regions without fan-out leads, normal wiring continues uninterrupted. This localized adaptation ensures uniform appearance across the entire display region while maintaining electrical functionality.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If dummy lines are added to mask fan-out leads, then display uniformity is improved, but device complexity increases

Engineering Contradiction:
Improvedisplay uniformityVSAvoidwiring structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

Dummy lines are designed with electrical parameters (resistance, capacitance, trace width) matched to functional leads, making them indistinguishable in appearance and electrical behavior. This parameter matching allows the dummy lines to effectively mask fan-out leads without requiring complex additional structures or materials.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If data lines and fan-out leads are arranged in specific patterns, then electrical connection is achieved, but arrangement optimization becomes complex

Engineering Contradiction:
Improveelectrical connectionVSAvoidarrangement optimization
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The display region is divided into multiple sub-regions based on the presence and configuration of fan-out leads. Each sub-region is independently optimized with appropriate dummy line placement, allowing complex overall arrangement to be managed through systematic segmentation and localized optimization rules.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250160151A1Array Substrate, Display Panel, and Display Apparatus
Publication Date: 2025.05.15 CHENGDU BOE OPTOELECTRONICS TECH CO LTD
  • US20250160151A1 patent drawing
  • US20250160151A1 patent drawing
  • US20250160151A1 patent drawing

AI summary

An array substrate includes a substrate, data lines, fan-out leads, first dummy lines an second dummy lines. A fan-out lead includes a first lead and a second lead. The first lead extends from a lead-out region to a first wiring region. An end of the second lead is electrically connected to the first lead, and another end of the second lead is electrically connected to one data line. The first dummy lines are disposed in first wiring regions and located on a side, away from the lead-out region, of all first leads as a whole. A part of the second dummy lines is located in a second wiring region where no second lead is arranged; and another part of the second dummy lines is located in the second wiring region where the second lead is arranged and is located on at least one side of the second lead.