Array Substrate Layer Layout for Simpler Fingerprint Displays

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Solution Overview

Problem

The manufacturing process of display panels with optical fingerprint recognition technology is complicated and cumbersome.

Innovation Solution

An array substrate design with a reduced number of insulating layers, specifically using two insulating layers on the planarization layer, which simplifies the manufacturing process by reducing the number of photomasks required.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If optical fingerprint recognition technology is used, then fingerprint recognition accuracy and stability are improved, but manufacturing process complexity increases

Engineering Contradiction:
Improvefingerprint recognition accuracy and stabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the functions of multiple insulating layers into a single insulating layer that integrates multiple features (first insulating layer and second insulating layer functions merged into one layer), thereby reducing the number of photomasks needed and simplifying the manufacturing process while maintaining optical fingerprint recognition functionality

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single insulating layer is designed to perform multiple functions that were previously distributed across separate layers, including electrical insulation, optical isolation, and structural support, making the manufacturing process more efficient and less complex

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If multiple insulating layers are used, then manufacturing precision is maintained, but manufacturing process complexity and cost increase

Engineering Contradiction:
Improvemanufacturing precisionVSAvoidmanufacturing process simplicity and cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent merges the functions of multiple insulating layers into a single layer, reducing the number of manufacturing steps and photomasks required while maintaining the necessary precision for optical fingerprint recognition through optimized layer design and material selection

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The simplified manufacturing process reduces the complexity and cost of producing display panels with improved fingerprint recognition accuracy and stability.

Implementation Method 1

The working principle of optical fingerprint recognition technology is using laws of refraction and reflection of light. Light irradiated on a finger is reflected by the finger to a photosensitive sensor.

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS12598846B2Array substrate, manufacturing method thereof, and display panel
Publication Date: 2026.04.07 WUHAN CHINA STAR OPTOELECTRONICS TECH CO LTD
  • US12598846B2 patent drawing
  • US12598846B2 patent drawing
  • US12598846B2 patent drawing

AI summary

In an array substrate of the present invention, only two insulating layers are arranged on a planarization layer. Compared with conventional techniques that require at least four insulating layers arranged on the planarization layer, a number of the insulating layers arranged on the planarization layer is reduced. Therefore, a number of photomasks is reduced in a manufacturing process of the array substrate, and the manufacturing process is simplified. The present invention also provides a manufacturing method of the array substrate, and a display panel.