Array Substrate Groove Structure for Narrow Frame Displays

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing narrow-frame display products face challenges in reducing the frame width without compromising the packaging function, particularly in the integration of driving circuits and packaging areas, which limits the reduction of the peripheral area and affects the display quality and splicing seam width in splicing screens.

Innovation Solution

The array substrate incorporates a packaging metal layer with groove structures in the package area to accommodate capacitive structures, allowing for a concave-convex configuration that reduces the frame width by integrating the driving circuit area closer to the package area without affecting the packaging effect, thus enabling a larger active area to peripheral area ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the frame width is reduced to achieve a narrow-frame display product, then the active area to peripheral area ratio is improved, but the packaging function is compromised

Engineering Contradiction:
Improveframe widthVSAvoidpackaging function
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The invention moves the driving circuit from a planar arrangement to a three-dimensional groove structure within the packaging metal layer. This vertical integration allows the driving circuit to occupy space in the Z-dimension rather than only the X-Y plane, enabling frame width reduction without compromising packaging functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The driving circuit is nested within the packaging metal layer by forming grooves that accommodate the driving circuit elements. This nesting approach allows the driving circuit to be embedded within the packaging structure, effectively utilizing the packaging area for dual purposes: packaging and driving circuit integration.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If the driving circuit area is integrated closer to the package area to reduce peripheral area, then the frame width is reduced, but the packaging effect is affected

Engineering Contradiction:
Improveperipheral areaVSAvoidpackaging effect
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The invention merges the driving circuit area and packaging area by integrating the driving circuit within the packaging metal layer. The grooves are formed in the packaging metal layer, and the driving circuit is arranged within these grooves, effectively combining both functional areas into a unified structure that reduces peripheral area while maintaining packaging effectiveness.

Inventive Principle:
Principle #5Merging (Combining)

3Area of stationary object

If the groove structure is formed in the packaging metal layer to accommodate driving circuits, then the frame width is reduced, but the manufacturing complexity increases

Engineering Contradiction:
Improveframe widthVSAvoidmanufacturing complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The packaging metal layer is segmented by forming grooves that divide the layer into distinct regions for accommodating driving circuit elements. This segmentation is achieved through standard photolithography and etching processes, breaking down the complex task of integration into manageable manufacturing steps that can be performed using existing fabrication techniques.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9899431B2Array substrate, display panel and display device
Publication Date: 2018.02.20 BOE TECHNOLOGY GROUP CO LTD
  • US9899431B2 patent drawing
  • US9899431B2 patent drawing
  • US9899431B2 patent drawing

AI summary

An array substrate, a display panel and a display device are provided. The array substrate comprises: an active area, a package area and a drive circuit area, wherein the drive circuit area is located between the active area and the package area. A package metal layer is provided at the package area, and at least one groove structure is provided on a side of the package metal layer in a proximity to the drive circuit area. At least one drive unit is provided at the drive circuit area and comprises at least one element, wherein the element is provided in the groove structure.