Array Substrate Light-Shielding Layer for Display Contrast

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Solution Overview

Problem

In-plane switching liquid crystal display devices, such as those using the Advanced Super Dimension Switch (ADS) mode, suffer from light leakage issues due to disordered alignment of liquid crystal molecules caused by scratches in the alignment film, leading to 'blue spot' or 'red/green spot' phenomena, which current manufacturing control methods fail to fundamentally address.

Innovation Solution

An array substrate with a light-shielding layer disposed in an annular region at the edge of the active display area, featuring a reflecting surface, which blocks backlight and reflects ambient light to prevent light leakage and enhance contrast ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a light-shielding layer is added to block light leakage, then the contrast ratio is improved, but the aperture ratio decreases

Engineering Contradiction:
Improvecontrast ratioVSAvoidaperture ratio
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The light-shielding layer is strategically positioned only in the annular region at the periphery of the active display area, rather than covering the entire display area. This localized approach blocks light leakage at the edges where it occurs most frequently (causing blue spot phenomena) while preserving the aperture ratio of the central display region.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The display area is segmented into a central active display region and a peripheral annular region. The light-shielding layer is applied only to the annular region, creating a functional segmentation that addresses light leakage issues without affecting the main display area's optical properties.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If the annular region width is increased to improve light shielding effect, then light leakage is reduced, but the aperture ratio decreases

Engineering Contradiction:
Improvelight leakageVSAvoidaperture ratio
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

The annular region width is optimized to provide sufficient light shielding effect without being excessively wide. The patent specifies a width range of 5-50 μm, which is enough to block light leakage at the edges while minimizing the impact on the overall aperture ratio.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The width of the annular region is carefully controlled within a specific parameter range (5-50 μm) to achieve the optimal balance between light shielding effectiveness and aperture ratio maintenance.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If the light-shielding layer is positioned closer to the display electrode, then light leakage prevention is improved, but the risk of electrical interference increases

Engineering Contradiction:
Improvelight leakageVSAvoidelectrical stability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

A transparent insulating layer is introduced as an intermediary between the light-shielding layer and the display electrode. This insulating layer prevents direct electrical contact and potential interference while allowing the light-shielding layer to remain positioned close to the display electrode for effective light leakage prevention.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If a transparent insulating layer is added between the display electrode and light-shielding layer, then electrical interference is prevented, but the device complexity increases

Engineering Contradiction:
Improveelectrical stabilityVSAvoidlayer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The transparent insulating layer serves multiple functions simultaneously: it prevents electrical interference between the display electrode and light-shielding layer, provides mechanical support, and maintains the structural integrity of the device. This multi-functionality reduces the need for additional separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The light-shielding layer effectively reduces the occurrence of 'blue spot' phenomena, increases contrast ratio, and improves display brightness by utilizing ambient light, while maintaining a high aperture ratio and energy efficiency.

Implementation Method 1

the light-shielding layer blocks backlight

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Implementation Method 2

a surface of the light-shielding layer away from the base substrate is a reflecting surface. The light-shielding layer... reflects ambient light

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS11586081B2Array substrate and display device
Publication Date: 2023.02.21 CHONGQING BOE OPTOELECTRONICS
  • US11586081B2 patent drawing
  • US11586081B2 patent drawing
  • US11586081B2 patent drawing

AI summary

The present disclosure provides an array substrate and a display device. The array substrate includes: a base substrate; and a plurality of pixel units disposed on the base substrate; each of the pixel units includes an active display region, the active display region of at least one of the pixel units is provided with a light-shielding layer, the light-shielding layer is located at an edge of the active display region, and a surface of a side of the light-shielding layer away from the base substrate is a reflecting surface. The light-shielding layer is disposed within an annular region, the annular region has a width in a range of 20 μm-50 μm, and an outer boundary of the annular region is a boundary of the active display region.