Array Substrate Light Transmission Holes for In-Screen Fingerprint

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Solution Overview

Problem

The existing manufacturing processes for display devices with in-screen fingerprint identification technology require additional patterning steps, leading to reduced manufacturing efficiency and increased costs due to the need for large spacing between the active layer and light transmission regions, which affects the imaging quality by reducing the intensity of diffuse reflection light and increasing parasitic capacitance.

Innovation Solution

The array substrate design includes a base substrate with a light shielding layer having light transmission holes, an active layer of a thin film transistor, and an insulating layer with specific through holes that do not overlap with the active layer, allowing for a simplified manufacturing method that reduces additional patterning processes and improves light transmission without affecting the active layer's crystal morphology.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If additional patterning steps are introduced to create light transmission holes after forming the active layer, then light transmission intensity is improved, but manufacturing complexity and production time increase

Engineering Contradiction:
Improvelight transmission intensityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The light transmission holes are formed in the light shielding layer before the active layer is deposited. This preliminary action allows the holes to be created when the light shielding layer is still accessible, avoiding the need for complex subsequent patterning steps through the active layer. The holes are formed using standard photolithography and etching processes on the light shielding layer, then the active layer is deposited conformally over the holes and planarized, seamlessly integrating the light transmission features into the existing manufacturing flow without adding significant process steps.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If large spacing is maintained between the active layer and light transmission regions, then crystal morphology is preserved, but imaging quality deteriorates due to reduced light intensity

Engineering Contradiction:
Improvecrystal morphologyVSAvoidlight transmission intensity
Core Design Contradiction:
Manufacturing precisionVSIllumination intensity

Solution Approach 1:

The solution moves the light transmission hole creation from the horizontal plane (spacing concerns) to the vertical dimension by forming holes through the light shielding layer that extend downward to the imaging device. This vertical pathway allows light to transmit directly from the imaging device through the holes without requiring large horizontal spacing. The active layer can be deposited conformally over the holes and then planarized, preserving crystal morphology while maintaining close proximity for optimal light transmission intensity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If light transmission holes are formed before the active layer, then manufacturing efficiency is improved, but hole alignment precision may deteriorate

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidhole alignment precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The light transmission holes are formed in the light shielding layer before the active layer is deposited. This preliminary action allows the holes to be created using standard photolithography and etching processes when the light shielding layer is still the top layer, avoiding the need for complex subsequent patterning steps through the active layer. The holes are then filled with insulating material and planarized, creating a flat surface for subsequent active layer deposition. This approach maintains high alignment precision because the hole positions are established early when alignment tools have optimal access, and the conformal deposition and planarization steps ensure that the active layer automatically aligns with the underlying hole structures.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11374030B2Array substrate, manufacturing method thereof, display panel and display device
Publication Date: 2022.06.28 CHENGDU BOE OPTOELECTRONICS TECH CO LTD
  • US11374030B2 patent drawing
  • US11374030B2 patent drawing
  • US11374030B2 patent drawing

AI summary

An array substrate, a manufacturing method thereof, a display panel and a display device are disclosed. The array substrate includes a base substrate, a light shielding layer, an active layer of a thin film transistor, and an insulating layer. The light shielding layer includes light transmission holes on the base substrate. The active layer of the thin film transistor is located on the side of the light shielding layer away from the base substrate. An insulating layer is located on the base substrate. The insulating layer includes a first through hole in communication with the light transmission hole.