Array Substrate Oxide Gradient for TFT Mobility and Stability

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Solution Overview

Problem

Metal oxide thin film transistors suffer from poor stability and low mobility, which cannot meet the requirements of high-end display products like OLED, Mini LED, and Micro LED due to their inferior performance compared to low temperature polysilicon thin film transistors.

Innovation Solution

The array substrate design incorporates a modified metal element in the oxide semiconductor layer with a concentration gradient, where the proportion of the modified metal element decreases from the gate electrode towards the oxide semiconductor layer, improving mobility and stability by forming a multi-layer metal oxide semiconductor structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If metal oxide thin film transistors are used to achieve high mobility (10-100 times that of amorphous silicon), then the display performance meets high-end requirements, but the stability deteriorates compared to low temperature polysilicon thin film transistors

Engineering Contradiction:
ImprovemobilityVSAvoidstability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent applies local quality by creating a non-uniform distribution of modified metal elements within the oxide semiconductor layer. The concentration of modified metal elements gradually decreases from the gate electrode interface toward the oxide semiconductor layer, forming distinct regions with different compositions. This gradient structure optimizes local electrical properties: the region near the gate electrode benefits from higher modified metal content for enhanced mobility, while regions farther away maintain stability, thus resolving the contradiction between mobility and stability.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If uniform distribution of modified metal elements is used in the oxide semiconductor layer, then manufacturing is simplified, but the mobility and stability performance deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidmobility
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent applies parameter changes by systematically varying the concentration of modified metal elements as a gradient parameter throughout the oxide semiconductor layer. Instead of maintaining a constant uniform composition, the modified metal element concentration is changed continuously from high near the gate electrode to low in the bulk oxide semiconductor layer. This parameter variation enables optimization of both mobility (enhanced by higher modified metal content at the interface) and stability (maintained by lower modified metal content in the bulk), while still being achievable through controlled manufacturing processes like sputtering with gradient targets or sequential deposition.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the mobility and stability of metal oxide thin film transistors, making them suitable for high-end display applications by optimizing the distribution of modified metal elements in the oxide semiconductor layer.

Implementation Method 1

heat-treating the diffusion layer and the metal oxide layer, the modified metal element diffusing into the metal oxide layer so that proportion of the modified metal element in all metal elements in the metal oxide layer gradually decreases from the substrate toward the metal oxide layer

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS12446313B2Array substrate, method for manufacturing array substrate, and display device
Publication Date: 2025.10.14 GUANGZHOU CHINA STAR OPTOELECTRONICS SEMICON DISPLAY TECH CO LTD
  • US12446313B2 patent drawing
  • US12446313B2 patent drawing
  • US12446313B2 patent drawing

AI summary

The present disclosure provides an array substrate, a method for manufacturing the array substrate, and a display device. The array substrate includes a substrate, a gate electrode, and an oxide semiconductor layer. Material of the oxide semiconductor layer includes a modified metal element. Proportion of the modified metal element in all metal elements gradually decreases from the gate electrode to the oxide semiconductor layer, which can solve technical problems of poor stability and low mobility of a metal oxide thin film transistor.